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CV Commissioning & Startup Production Engineer Yanbu National Petrochemical Co (Yansab) SABIC Affiliate

Commissioning & Startup Production Engineer Yanbu National Petrochemical Co (Yansab) SABIC Affiliate

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CV/Resume ID no.: 100106

Location (Residence): Yanbu, Saudi Arabia
Citizenship: India
  Native: Kannada
  Other: Syriac
Education & Experience: Work Authorization & Relocation:
  Bachelors in Mechanical Engineering

Years of Experience: 16 years
Authorized to work in:
   Saudi Arabia
Present Location:
   Saudi Arabia, Yanbu
   Anywhere (International)
Category Subcategory Ability Experience
Operations Production Trainee 27 years
Technician Level Production Trainee 27 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Have 16 years of experience after graduation in Mechanical engineering with Yanbu National Petrochemical Co (Yansab) SABIC Affiliates & IPCL. Have in depth knowledge & experience in different fields like Projects, Pre -commissioning & commissioning, Operations of Integrated Utilities & Off-sites System, & Maintenance of Process plants, Operations planning & Control of different sites of petrochemical complex.

2. Work Experience - CV/Resume Part 2 [Mandatory]


Organization: Yanbu National Petrochemical Co (Yansab) SABIC Affiliate’s.
Yanbu Al-bahar, Saudi Arabia.
Tenure: Aug.2007 to Continue

Designation: Production Engineer U&O

Details of Experience:

A) Pre-commissioning and commissioning of Utilities & Off-Sites Plants:

 Commissioning & Startup of Macchi make Gas fire boiler capacity 150 T/Hr, (510Degg,105Bar) total 05 Boilers.
 Commissioning & Startup of Flow Serve make Boiler Feed water pumps capacity 842M3/Hr , 150Bar pressure total 04 Pumps.
 Commissioning & Startup of Christ- Kennicott technology DM-Water Plant with capacity 520M3/Hr each chain, total 02 chains.
 Commissioning & Startup of Elliot make three stage Centrifugal air compressors capacity 13200 SM3/Hr total 04 air compressors.
 Commissioning & safe start-up of Tissot make Ethylene Double wall atmospheric Storage tank Capacity (52000 m3) of Olefins Plant.
 Commissioning & Safe start-up of Tissot make Propylene Double wall atmospheric Storage tank Capacity 29000m3 of Olefins plant.
 Commissioning & Safe start-up of Tissot make Raw C4 Single wall atmospheric Storage tank Capacity 9650m3 of Olefins plant.
 Commissioning and safe start-up of Tissot make Propane Sphere capacity 4023m3.
 Commissioning a & Safe start-up of Ethylene BOG (KOBELCO make) three stage reciprocating compressor capacity 11340Kg/hr.
 Commissioning a & Safe start-up of Propylene BOG (KOBELCO make) two stage Screw compressor capacity 27900Kg/hr.
 Commissioning & Safe startup of Hydrocarbons atmospheric Storage tanks (Cone roof, Floating roof & Dome roof) for Py-Gas, MEG, DEG, TEG, Methanol, MTBE, Benzene, with all Safety procedures.
 Commissioning & Start up of Hydrocarbons Pressurized storage Spheres for Iso-Pentane, Butnene-1 & Propane.
 Commission & Startup of Ground Flare (HP & LP), TSKE make Incinerators.
 Commissioning & Startup of Ship loading lines from Yansab to Port (6.5KM) for Ethylene, Propylene & Butene-1.
 Commissioning & Startup for all Hydrocarbon lines for Ship Loading/Unloading raw material & Products like Iso-Pentane, Hexane, Raw Hydrogen, Ethane, Fuel gas, Propane, Wash oil, MEG. TEG,DEG, Ethylene, Propylene, Butene-1, Py-gas Yanbu Port to Yansab Complex.
 Commissioning and Start up of World largest (125000m3) FRP based CW/SW System closed circuit.
 Commissioning & Startup of Callidus technology make Ground flares (Ethylene, LP &HP).
 Commissioning & Startup of TSKE Japan make Incinerators.
 Study of P&ID, Isometric drawings & give comments & get those corrected.
 Monitoring of equipments & piping erection activities.
 Preparation of check list/punch list & get the shortcomings rectified.
 Self Training: Was trained at Yansab Vendor Training on plant process, operation, function testing, start-up & shut-down activities.
 Preparation of Operation manual, plant safety manual, Standard Operating procedures (SOP), Standard Operating Conditions (SOC) for Off-Sites plant.
 Training of Subordinates: Trained subordinates on plant process, start-up, shut-down, instrument interlocks, safety & emergencies; both classroom & on the job training.
 Supervision of pipe line flushing, chemical cleaning, Chemical Passivation, leak testing, trip logic testing (Field Function Testing) etc.

Tenure: Sept.1996 to Aug.2007
Designation: Manager (Mechanical) Offsite & Utility Department

Responsibilities handled over during this period:
A) Operations Shift in charge and shift –coordinators at Nagothane Complex

o Excellent Quality of all utilities; Cooling towers operated at more than 10 Cycle of concentration (COC) & Corrosion rate less than 0.1 mpy, Silica in DM water always less than 0.005 ppm, Dew point of Instrument air less than – 60 degree C.
o Process safety management - PHA, Safety audit, tool box talk, system adequacy check, HAZOP and HAZAN, FMEA, what if, concept of design for process safety, MSDS.
o Management Of Plant Change - PHA, Design; Updating of drawing and documents; Review of standard operating/maintenance procedure; Plant start up safety review (PSSR).
o Review detailed engineering - Evaluation of detail engineering consultant; review PFD, P&ID, equipment datasheets drawings etc.
o Daily, Weekly & Monthly report generation for Management Information System.
o Creation of awareness among juniors regarding IBR & HSE norms like ISO 14001, ISO 9001,ISO 18000,OSHAS, CASHE ,HAZOP and IMS Requirements.
o Supply of all utilities like raw water & Fire water, Instrument air & plant water, Cooling water, De-mineralized water with excellent reliability.
o Tank farm: Liquid receipt, storage (41 No Tanks) and dispatch system. Loading, unloading of Road tankers and distribution in the plant.
o Loading of Petrochemical finish liquid products like, Propylene, Ethylene, C4-Mix, Butene-1, MEG, PEG, etc… by Centrifugal pumps.
o Commissioning of New Unloading Gantry Facility for unloading total 600MT Raw Material from Mobile tankers.

B) Maintenance Shift In charge for Low Density Polyethylene Plant at 1500 bar(g).
(Duration 1996-1999)

 Maintenance of Suzler Burckhardt Make Hyper Compressor Packing Assembly Replacement , Plunger Replacement ,Crank Shaft Bearing Replacement , Maintenance of Suction & Discharge Valves ,Lines Vibrations Reductions .
 Maintenance of Nouva Pignone Make Booster & Primary Compressor Packing Assembly Replacement , Maintenance of Suction and Discharge Valves .
 Maintenance of JSW Make Extruder Die Plate Replacement ,Screen Replacement ,Cutter Blade Assembly Replacement .
 Maintenance of UHDE Make Multi Plunger Reciprocating Pumps ,Feed Valves .
 Maintenance of JSW Make Auto Clave Reactor , Stirrer Replacement ,Stirrer Bearing replacement and Dynamic Balancing ,Rapture Disc Replacement .

2. Organization: Ashok Organics Industries Limited
GIDC ,Nandesari , Vadodara, INDIA
Tenure: Nov 1995 to Aug 1996

Designation: Maintenance Engineer (Mechanical) Offsite & Utility Department

Responsibilities handled over during this period:

 Maintenance of Compressors , Pumps , Cooling towers , DM- Water Plant , Effluent treatment Plant .

3. Organization: Monisha Chemicals
GIDC ,Nandesari , Vadodara ,INDIA
Tenure: Feb 1994 to Sep 1995

Designation: Maintenance Engineer (Mechanical) Offsite & Utility Department

Responsibilities handled over during this period:

 Maintenance of Compressors , Pumps , Cooling towers , DM- Water Plant , Effluent treatment Plant .

3. Education & Training - CV/Resume Part 3 [Mandatory]


1) Passed B.E (Mechanical) 1992 From Nagpur University (REC Nagpur).

2) Passed Advanced Diploma in Industrial Safety & Health 2004 from MSBTE.

3) Second Class Boiler Proficiency from Directorate of Steam (Maharashtra State).

4) Authorized as Charted Engineer from The Institute of Engineers (INDIA)

4. Computer Skills - CV/Resume Part 4 [Mandatory]
1) MS Office-2000, MS Words, MS Excel, MS Power Point
5. Other Skills - CV/Resume Part 5 [Optional]
Industrial Safety & Health
6. Additional Information - CV/Resume Part 6 [Optional]
I have an Experience in the Field of Commissioning & Startup, Operations, Maintenance for Petrochemical complex


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Commissioning & Startup Production Engineer Yanbu National Petrochemical Co (Yansab) SABIC Affiliate
CV/Resume ID no.: 100106

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