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CV Trainee Instrumentation Design Engineer - EPC Design Experience Petrofac IKPT International, Jakarta

 
Trainee Instrumentation Design Engineer - EPC Design Experience Petrofac IKPT International, Jakarta

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CV/Resume ID no.: 100841

Location (Residence): Jakarta, Indonesia
Citizenship: India
 
Languages:
  Native: Hindi
  Other: English, Indonesian
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in Instrumentation

Years of Experience: 6 years
Authorized to work in:
   Brunei Darussalam, Indonesia, Japan, Kazakhstan, Korea, (South), Malaysia, Netherlands, Netherlands Antilles, Norway
Present Location:
   Indonesia, Jakarta
Relocation:
   Brunei Darussalam, Indonesia, Japan, Kazakhstan, Korea, (South), Malaysia, Netherlands, Nigeria, Norway, Singapore, United Kingdom
 
Expertise
Category Subcategory Ability Experience
Design/Software Electrical/Instrument Trainee 13 years
Design/Software SmartPlant Instrumentation INtools Trainee 13 years
Design/Software Navisworks Trainee 13 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Resume Summary – Instrumentation Engineer

 More than 6 years of experience of which more than 3 years as Instrument Design Engineer in reputed Oil & Gas Design Firms with key experience in DCS, ESD, F&G, SCADA & other Field Instrumentation like valves, Transmitters.
 Experience in FEED, Proposal as well as Detail Engineering of Project, so well known with Instrumentation Procedures/Scope/Works for engineering.
 Familiar with various Internationals standards like API, IEC, BS etc.
 Exposure to Instrument Database software INTOOLS (SPI) 7.0.
 Familiar with activities like project man-hour / cost estimation (MTO-BOQ), planning & scheduling.
 Instrument procurement activities like Technical review / evaluation of vendor bids, Vendor drawing review.
 Familiar with inspection activities for various Instruments and conducting FAT for Control Systems at vendor works.
 More than 2 years of experience as a Engineer in Instrument Department in Chemical Firm having responsibilities like maintenance activities, Procurement of various instruments, Software Support for DCS, Calibration, Commissioning & site supervision for projects & its documentation.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Experience Summary

1. PT Petrofac IKPT International, Jakarta-Indonesia. (May 07 – Till Date)
2. Toyo Engineering India Ltd, Mumbai. (Jan 06 – May 07)
3. Century Rayon & Chemicals Ltd, Mumbai. (June 05 – Dec 05)
4. Rallis India Ltd, Mumbai. (June 03 – May05)

Experience

PT Petrofac IKPT International, Jakarta-Indonesia. Design Engineer-Instrumentation

PT Petrofac IKPT International (www.petrofac.com) is newly formed operations of Petrofac E & C in Indonesia with joint venture with Jakarta based local EPC Company PT IKPT specifically for executing projects in LNG sector. PT IKPT is one of the EPC Company having experience in LNG & worked on major LNG projects in Indonesia.

PROJECTS HANDLED

EPC Project : El-Merk Field Development. March09 – till date
Client – Sonatrach Anadarko Association, Algeria.
Project comprises of receiving gas from 141 onshore wellheads, Field Gathering stations & Oil Treatment plant to recover Oil, LPG and Condensate.

Responsibilities:
 Material Requisition preparation for Fiscal and Allocation Metering System.
 IDC of various Package items like Compressors, Turbo-expanders and Pumps for Instrumentation scope check.
 Responsible for checking of construction related deliverables like Main Cable Routing Layout, Instrument Equipment Room Layout, and Instrument Key Plan etc.
 Coordinate with Instrument Designers for PDS Modeling activities and Model review using NavisWorks.

FEED Project - GASSI TOUIL FEED (8 Months)
Client – Sonatrach Anadarko Association, Algeria.
Project comprises of receiving gas from 54 onshore wellheads, Gathering stations & Gas Treatment plant to recover LPG.

Responsibilities:
 To understand client requirements from the project & suitably ensure Instrumentation Scope.
 To develop Design philosophy & specifications as per client requirement. I am responsible for all the Design Specifications related to control system which are DCS, ESD, F&G, SCADA, Fiscal & Allocation Metering System, Wellhead Control Panel & Tank Gauging System.
 To develop System Architecture Diagram for Control System.
 To develop SCADA System Block Diagram
 To develop Wellhead Instrumentation Block Diagram.
 To develop Control System Philosophy for DCS & ESD.
 To check Main Cable Way Layout.
 To check Instrument datasheets for Control Valves, Shutdown valves, Flow Elements, Analyzers & Metering Systems.
 Checking of Instrument Index & I/O List
 To provide inputs to Process Department to develop P & ID’s.
 P&ID review check with Process Department.

Pre-Bid Engineering : Marsa El-Brega LNG Rejuvenation Project
Client – Sirte Oil Company, Libya.
Type – Brownfield Duration: 4 Months.
This Project is basically increasing life time (Rejuvenation) of existing LNG plant which is built in early 1960’s. Instrumentation scope is major as all instrumentation needs to be changed with Foundation Fieldbus compatible Instrumentation and Installation of new control systems like DCS – Fieldbus System, ESD and F&G system.

Responsibilities:
 To study and identify scope of Demolition / Revamping & new installation work for Instrumentation Discipline.
 To raise Technical Queries / clarification to Client.
 To plan strategy for replacement of old control system with new control system without disturbing plant operation.
 To review datasheets of existing instruments / valves for preparing material requisition with new requirements.
 Technical offer review & Bid tabulation for Proposal Cost Estimation
 Checking of MTO & BOQ for Revamping Work & New Instrumentation Work.
 Participation in interdisciplinary meetings to resolve various Instrumentation points & Interface issues.
 Manhour & Instrument Cost Estimation
 Identification of Risk factors for Instrumentation for such type of Brownfield Project.

Pre-Bid Engineering : Arzew LNG (Capacity-4.3MMTPA) Duration: 8 Months
Client – Sonatrach Anadarko Association, Algeria.
The first LNG Proposal Engineering executed by Petrofac E & C Indonesia Operations-Jakarta alongwith PT IKPT Jakarta.
Instrumentation scope – DCS (with new developments like APC & Information Management System), ESD, F&G, CPMS & Tank Management System, Analyzers, Custody Metering System, Berth Monitoring System, Cryogenic Valves & Severe Service Valves.

TOYO Engineering India Ltd, Mumbai-India Design Engineer-Instrumentation

Client – Indian Oil Corporation Ltd, India.
EPC Project : Naptha Cracker Unit (NCU+AU)

Responsibilities:
 Preparation of Design specifications for various field instruments like control valves, On-off Valves, Motor Operated Valves, level gauges etc.
 Instrument Datasheet Preparation using INTOOLS (Ver 7.00)
 Preparation of Material requisition, Bid Evaluation including vendor follow-up to final purchase order for different instruments like control valves, Shutdown / On-off Valves, Motor Operated Valves etc
 Detailing of Package Unit Instrumentation Items (Turbines-Compressors instrumentation like Bentley Nevada Machine Monitoring System, CCC Anti-surge controller, Woodward Governor speed controller). Review these packages in view to interface with plant’s main control systems like DCS & ESD systems.
 Preparation of control system I/O list.
 Preparation of SLLD (Single Line Loop Diagram) & ILD (Interlock Logic Diagram).
 To study & review Inter-Departmental Check Documents from various departments like Mechanical (Rotary, static) & Electrical in respect of instrumentation scope and applying project guidelines for instrumentation part.
 Softwares – Intools(SPI) 7.0–Instrument Index, I/O list, Datasheet.
Instrucalc – Control Valve Sizing
Flowel – Flow Elements.

Client – Hindustan Petroleum Corporation Ltd, India.
EPC Project : SRU – Sulphur Recovery Unit.

Responsibilities:
 Successfully completed DCS-FAT (Honeywell – TPS System) at vendor works covering loop checking, Graphics checking, Hardware check, BOM check, System Communication check, DCS-ESD serial communication check.
 Detail engineering of various field instruments.
 Preparation of Design specifications for various field instruments like control valves, Flow measurement instruments, Electronic transmitters, Different type of gauges etc.
 Preparation of Material requisition, Bid Evaluation including vendor follow-up to final purchase order for different instruments like control valves, On-Off Valves, Flow instruments, Different type of gauges etc.
 Vendor drawing review for various instrumentation items such as control valves, flow elements and different types of gauges such as pressure gauges, temperature gauges.
 Handled package unit instrumentation items for package unit Combustion Air Blower, Heater Instrumentation. Interfacing these packages with plant main control systems like DCS & ESD system.
 To study & review Inter-Departmental Check Documents from various departments like Mechanical (Rotary, static) in respect of instrumentation scope and applying project guidelines of instrumentation.
 Preparation of Instrument Index & I/O list.
 Preparation of SLLD (Single Line Loop Diagram) & ILD (Interlock Logic Diagram).
 Control systems vendor document review like software design manual, hardware design manual, I/O assignment, serial I/O assignment and FAT procedure.
 Sizing Calculations for Control Valve, flow elements, safety relief valve etc
 Softwares –
Instrucalc – Control Valve, Safety Relief Valve Sizing
Flowel – Flow Elements.

Century Rayon & Chemicals Ltd, Mumbai- India Engineer-Instrumentation

Responsibilities:
 CENTURY CHEMICALS PLANT having continuous process & having DCS System - YOKOGAWA CS 1000, so maintain system making full use of systems & decreasing production down time.
 Familiar with Software configuration settings of YOKOGAWA CS 1000 DCS S/M like closed-open loop configuration, graphics generation, interlock programming.
 Handled “DCS System Expansion Project” with new addition of Hardware & Software Modification.
 Follow-up with DCS System Vendor YOKOGAWA to maintain schedule & attended DCS FAT at Yokogawa works.
 Hands on Allen Bradley PLC, field wiring & troubleshooting of problem and configuration of new interlocks.
 Hands on Allen Bradley RS View-32 HMI Display configuration.
 Commissioning of new Control Loops with DCS. Loop Checking, Calibration & Maintenance of all type of field instruments (SMART (HART) & Conventional).
 To carry out studies for new projects, it’s Planning, Scheduling & supervision.
 Familiar with selection of right process instruments & various Control Valves.
 To co-operate with several departments like Purchase, production, Stores, Electrical etc.
 Maintain TQM standards & Documentation as per ISO-9001: 2000. Also preparation of preventive maintenance & calibration schedules.

Rallis India Ltd, Mumbai- India Engineer-Instrumentation

Responsibilities:
 Maintaining DCS Systems (FOXBORO I/A SERIES – Micro I/A Station 1, YOKOGAWA CS 1000)
 Knowledge of FOXBORO Utilities HLBL (Higher Level Batch Language) used for programming batch process interlock & sequencing.
 Loading the generated logic in the system using programming languages such as Ladder logic and Functional Block Diagram.
 Knowledge of FOXDRAW (Display Configurator) used for graphics display generation.
 Generation of Plant graphics as per P & ID and provide animation for the same.
 Generation of Operator Face plates, Operator Messages, Batch Sheets for Batch operations and their configuration.
 Prepare Alarm/ Event Summary and modify the existing HMI functions as per the process requirements.
 Familiar with Software configuration settings of YOKOGAWA CS 1000 DCS S/M like closed-open loop configuration, graphics generation, interlock programming.
 Maintain documentation as per ISO-9001: 2000 on ERP system SAP
 Preparation of Preventive maintenance schedule & Calibration Reports in SAP System.
 Instrument Database & Materials Management using ERP system SAP.
 To co-operate with several departments like Purchase, production, Stores, Electrical etc.


3. Education & Training - CV/Resume Part 3 [Mandatory]

Training Sessions

 Offshore Sea Survival Training – PT Samson Tiara – Jakarta
 DCS/SCADA/PLC – Rashtriya Chemicals & Fertilizers, India.
 PLC Programming – ATI Institute Mumbai-India.

Education

 B. E. (Instrumentation)- 1st Grade, RAIT - Mumbai University- india – June 2003.
 Higher Secondary School Certificate, ASC College Panvel - Mumbai -India– March 1999.
 Secondary School Certificate, Mumbai -India– March 1997


4. Computer Skills - CV/Resume Part 4 [Mandatory]
 INTOOLS-SPI, Instrucalc, Flowel.
 Model Review - SmartPlant Review, Navis Works
 MS Office - MS Excel, MS Word, MS Access, Power Point & Visio.
 Email – Lotus Notes, Outlook Express.
5. Other Skills - CV/Resume Part 5 [Optional]
NA
6. Additional Information - CV/Resume Part 6 [Optional]
-


 

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Trainee Instrumentation Design Engineer - EPC Design Experience Petrofac IKPT International, Jakarta
CV/Resume ID no.: 100841

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