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CV Construction & Maintenance Manager, Superintendent, Supervisor MAN Ferrostaal Oil & Gas Ltd

 
Construction & Maintenance Manager, Superintendent, Supervisor MAN Ferrostaal Oil & Gas Ltd

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CV/Resume ID no.: 101556

Location (Residence): Mossel Bay, South Africa
Citizenship: South Africa
 
Languages:
  Native: Afrikaans, English South Africa
  Other: None
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in Mechanical Engineering

Years of Experience: 10 years
Authorized to work in:
   Libyan Arab Jama., South Africa
Present Location:
   South Africa, Mossel Bay
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Engineering Mechanical Experienced 17 years
Engineering Construction Experienced 15 years
Engineering Maintenance Experienced 17 years
Engineering Rotating Equipment Experienced 17 years
Management Construction Experienced 10 years
Administration Planning Experienced 17 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Dear Sir / Madam,

I am pleased to introduce myself as an applicant for the Construction or Maintenance Manager / Superintendent position within your company.

I believe I be a great asset to your company as I have long standing commitment to my multi discipline trade experiences, and have achieved high levels of success and accomplished goals and objectives during my many years experience with various companies. I bring with me a vast amount of experience and skills that I have gained.

I have 13 years experience in the Oil, Gas & Petrochemical Refineries + LNG Refinery's and Offshore + platforms, Mining as well Power Plants facilities with an all round experience in Mechanical, Rotating and Static equipment, Piping, Technical, Electrical and Instrument disciplines in Maintenance, Projects, Construction + Piping, Shutdowns and Turnarounds departments.

Codes and Standards knowledge includes: PIP, API, ASTM, ASME, ANSI, NFPA, NEC, ISA, NEMA, IEEE, TIA/IEC, TUV, ISO 9000, IS0 14000, PMI, OMI, OREDA, OSHA, PDVSA TECHNICAL STANDAR.

My highest education level is : Mechanical Engineer Diploma (HND)
My availability is 3 weeks notice with my current employer.
I am currently busy on a free lance contract in Libya for MAN Ferrostaal Oil & Gas Ltd as Site Manager on the Construction of a new Water Re-Injection plant and Maintenance on the existing plant facilities on ENI Bu- Attifel site.
Prior to this I were working in Saudi Arabia in Al Jubail on the new IBN Kayan Project for Fluor as Construction and Maintenance Superintendent ( Mechanical & Civil ) as from 14 April 2008 till Jan 2009 with the construction, commissioning and handover of 4 substations and 1 control building, each with its own generator buildings which included rotating equipment example generators, pumps and auxiliary equipment , which included the installation and commissioning of all machinery equipment and all electrical cabling, controls and switchgear installations.

I also provided on job training to national technicians in all aspects of machinery, mechanical, Rotating Static equipment, electrical and instrument installations, operation and maintenance, modification, troubleshooting, calibration, testing and repair.

Maintenance and Construction Equipment includes:
Gas turbine packages, including turbine engine, compressors, pumps, generators and controls; natural gas and diesel reciprocating engine packages, including engine, compressors, pumps, generators and controls; electric motor driven packages, including compressors, pumps, fans and controls. Typical service of turbine packages includes power generation, gas compression, vessel tanks inspections and mechanical drive water injection. Typical service of reciprocating equipment includes natural gas engine driven generator and pump packages and diesel engine driven generator and firewater pump packages. Major pump types include single and multistage vertical and horizontal centrifugal pumps, positive displacement pumps and progressive cavity pumps. Compressor types include centrifugal, reciprocating and screw.
Switchgear and high voltage equipment, transformers, feeder cables, UPS systems, Scada,

I have strong and experienced management, supervision and leadership skills and work very well in multi-racial environments and vice verse. I also perform on job training to nationals and technicians as well as Mechanical OTP Qualifier and Trainer. Management and control of all planning on sites, including 3 weeks, 6 weeks and 6 months and yearly planning of projects and maintenance operations. Managing and controlling all ordering of materials, equipment, tools, manpower, spares, and also control spare availability for all upcoming and current jobs. Also do document control via different systems and software.

2. Work Experience - CV/Resume Part 2 [Mandatory]

WORK EXPERIENCE


Position: Site Manager (Construction & Maintenance) ( 01June 2009 – current ) Maintenance & Construction Superintendent (21 Feb – 31May 2009)
Period: 21 February 2009 till current
Place: LIBYA (Remote Sahara desert area)
Employer: MAN Ferrostaal Oil & Gas Ltd (Direct Hire)
Projects: Various Construction & Maintenance Projects for MAN in Libya:
Start 14/02/09 Client : ENI – Bu-Attifel Site,
Project: Water Re-Injection Site - Construction
Existing plant facilities: Maintenance
Responsible for Site managing, supervising and directing operations within assigned discipline and area. Was promoted as from Maintenance and Construction Superintendent to Site Manager on 01 June 2009.
Manage and supervises and directs all craft activities, subordinate engineers, superintendents and others, as assigned which includes piping, mechanical, instrumentation, electrical and control devices installation, calibration, inspection, pre - commissioning, commissioning and hand over of site and equipment to client as scheduled and before deadlines. Ensures assigned construction and maintenance operations and subcontractors performance are in compliance with specifications and within schedules and budgets. Performs general functions inherent in all supervisory field positions. Working in construction and live plants and hazardous areas. Responsible for all on site management, supervision of project, plant modifications, including all maintenance activities in existing facilities to ensure activities are executed as per work scope and in adherence to HSE standards.
Manage ordering of budget control on all project materials, equipment, manpower and camp facilities with staff. Provides back-up support to the Country Construction Manager and Project Manager in Germany. Do preparation of daily, weekly and monthly activities, maintains close contact with sub contractor and / or maintenance staff involved in construction activities. After completion of works ensure that all relevant documentation (e.g. P&ID, PFD, E&I drawings, etc.) updated.
Daily and weekly progress meetings with the client.


Position: Construction Superintendent ( Mechanical and Civil)
Period: 14 April 2008 – 27 January 2009
Place: Al Jubail, KINGDOM OF SAUDI ARABIA
Employer: Saudi Arabia Kentz (Work direct for client; Fluor Arabia Ltd)
Project: IBN Kayan Project
Department: Offsite & Utilities Department
Area of responsibilities: Area 3, 7, 16 + 21
Responsible for quality of Maintenance and Construction work performed. Provide technical and field support to the Site and Construction Manager and act as Site Manager in the periods of his leave, business trips and sick periods of Site Manager.
Responsible for the safe conduct of all personnel and subcontractors to ensure a zero accident project. Ensure all site personnel meet minimum safety requirements (e.g. training, orientations, tools and equipment). Plan and supervise assistant superintendent, subcontractors and/or multi discipline craft activities, which include the pipelines, mechanical and civil activities in different areas of responsibility. Includes determining method of construction, manpower levels, material quantities equipment, temporary power sources, work schedule and documenting actual hours worked. Maintain liaison with engineering, estimating, and planning to ensure work complies with drawings, specifications, and schedule. Assist in resolving construction problems (e.g. lack of productivity, work interfaces, etc.) as required. Approver of final inspection request made from sub contractor to client. Also assist QC inspections on all mechanical and civil activities and do all the collection of the quality records, hard and electronic copies. Assist sub contractors if any Non Compliance Reports were open against their activities and support with technical data and spec’s to rectify all reports .Supervise and witness all inspections and check all reports and documentation issued by inspectors and collect and file the required Quality Records
Prepare daily activity plans to assure that requisite personnel, equipment and supplies are in place to assure that the next day’s work will be conducted in a safe manner with minimal wasted effort

Responsible for the integrity, reliability and availability of the Rotating & Static Mechanical equipment and systems in the plant. Ensure that all work is done in accordance with the relevant specifications, regulations and standards. Manage multi discipline teams consisting of superintendents, field engineers, supervisors and technicians to ensure plant reliability and availability. Optimize and refine maintenance strategy to assist Maintenance and Construction Department in achieving world class standards. Thoroughly investigate every equipment failure in order to improve reliability and availability, and manage relevant safety standards and protocol applicable to Rotating equipment. Programming, set-up, repair and problem solving on Mechanical equipment.
Custodianship for the Rotating Equipment installation, and ensuring system integrity. Fault finding on, and optimization of Rotating equipment systems. Controlling engineering activities during Construction and Commissioning of project. Failure Analysis and Root Cause Analysis. Finding solutions to, and implementing corrective action to eliminate recurring plant problems.


.Position: Mechanical & Technical Advisor
Period: 05 July 2006- 10 March 2008
Place: Cabinda Malongo, ANGOLA
Employer: Baker OTS (work direct for client; CHEVRON)
Department: Maintenance; Global Upstream and Downstream
Areas of responsibility: Malongo Offshore Inner Area Platforms + Onshore NGL Refinery
Charge hand of all maintenance, planning, troubleshooting, installation and inspection of all rotating + static equipment which also included the assistance with the installations of controls and instrumentation devices on Gas Compressors, Gas Generators Engines(Waukesha + Caterpillar Engines), Gas Turbines(Solar,Nuovo Pignone) Gas Cooler Fans+Lube oil cooler fans+enclosure fans and Shipping pumps(Goulds,Afton,Sulzer) transfer(Afton,Goulds), crude oil pumps(Afton,Goluds). Hydro and pressure test of coolers, pipe lines, vessels, valves and heat exchangers. Area consists of 6 Gathering Platforms and 3 Gas Injection Platforms+ NGL Refinery onshore. Provide technical data to Maintenance Manager and Engineers onshore. Daily, weekly and monthly planning of maintenance and production activities on onshore site and inner area platforms offshore. Financial budget planning and assessments of equipment, shipping fares, spares, vessels, pipes and personnel on site of ensure that all maintenance work and related activities are carried out in accordance with the requirements of the Occupational Health and Safety Act Regulations.
Provides all technical training and is a qualifier trainer of all multi discipline nationals and expats on production and maintenance asset team in training centre, workshops and on site. Project/Team Leader in all mechanical and technical projects. Daily and weekly plan meetings with production, clients, vendors and personnel to insure correct and safe work on site. Do tenders and related paperwork and SOP producers for client approval.


Position: Mechanical Site Manager
Period: 01 February 2005 till 03 May 2006
Place: Bonny Island, NIGERIA
Employer: CSA Nigeria Ltd, (Clients; NLNG, TSKJ, KBR)
Department: Construction Offsite & Utility, + Maintenance Department
Areas of responsibility: Construction; Train 4+5 , Maintenance; Train 1, 2 +3
Manager of all construction, maintenance and shutdown activities including overseeing and approver of planning and financial budgets on site for the company. Ensure that all construction work and related activities are carried out in accordance with the requirements of the occupational health and safety act regulations. Attend site meetings with clients. Management over all multi discipline trade crafts teams on sites. Supervision and time keeping over workers. Toolbox and safety talks with workers. Do all related paper work and tenders. Collect all quality records of QA/QC Inspectors and assist inspectors to assist in QC planning and allocating of personnel to various areas on site. Management and direct supervision of all pipelines and mechanical activities on site. Loading of Mercury Catalyst under nitrogen and industrial cleaning of tanks and vessels. Maintenance, troubleshooting, installation and inspection of all rotating equipment and controls and instrumentation devices on Gas Compressors, Gas Generators Engines(Waukesha + Caterpillar engines), Gas Turbines(Solar, Nuovo Pignone) Gas Cooler Fans+Lube oil cooler fans+ Enclosure fans and Shipping Pumps(Goulds,Afton,Sulzer) Transfer(Afton,Goulds), Crude oil pumps(Afton,Goluds). Hydro and pressure test of coolers, pipe lines, vessels, valves and heat exchangers
Bolt tensioning and detensioning on Doosan heat exchangers flanges and domes. Bolt torque on flanges and valves using of high force equipment. Instalment of pipes, gaskets and alignment, valves, flange facing and on site mechanical repairs. Reading of isometric drawings and indentify parts on equipment and installations and specific working areas. Painting and sandblasting.
High pressure and ultra high pressure cleaning on structures ,concrete surfaces , vessels and tanks using Woma ultra and high pressure pumps and full maintenance and breakdown repairs on all equipment on site.


Position: Maintenance & Commissioning Superintendent
Period: 02 July 2003 till 30 January 2005
Place: Koeberg Nuclear Power Station, Cape Town, SOUTH AFRICA
Employer: Staff U Need , Rotek Engineering (Client; Eskom)
Department: Maintenance and Projects
Management and supervision over all multi discipline trade and crafts teams on site. Planning and organization of outages, shutdowns and production maintenance on Power station and Nuclear Reactors. Reading of isometric drawings and indentify parts. Complete maintenance and overhauls , decommissioning , commissioning on Alstom SteamTurbines , Generators , HVAC units, Governing & Non Governing Valves , APP & APA Steam feed pumps , Servo motors , HP Rotors , LP Rotors , Bellows on vacuums and Rack Screen Drums. Provided technical support and data record all rotordynamics on bearings, seals and stator of turbine.Reading and analyse of turbine failures by Campbell Diagrams. Working with and installation of white metal, thrust, journal and low loss bearings including probes and sensors,Rotor axial position, X-Y radial vibration probes for each bearing area probes, governing controls. Steam Path Components including Profile Ring Vane (PRV) to construct both nozzle rings and diaphragms. PRV diaphragms Installations and maintenance repairs on all rotating equipment pressure testing on steam pipe lines and valves. Technical and data support on probes, gauges, vibrations, jacking oil and Temperatures readings and repairs on safety coils, electrical hydraulic converters. Complete run up and synchronize of turbine. Working with inside, outside, bore micrometers and telescopic, clock gauges. Precision fitting. Supervision over maintenance and projects supervisors, fitters and trade assistants and time keeping. Meetings and report feedbacks with clients. Reporting production status and defaults on daily basis to power station manager


Position: Mechanical & Technical Superintendent
Period: 14 February 2003 till 13 May 2003
Place: Petro SA, Mossel Bay, SOUTH AFRICA
Employer: RTP; Refinery Turnkey Projects
Department: Shutdown and Projects Departments
Areas of responsibility: Unit 14, 16 + 21
Assist clients of planning deadlines and tasks for the shutdown. Managing and supervision on all rotating & static equipment activities and multi discipline crafts teams on site. Reading of isometric drawings and indentify parts on equipment and installations and specific working areas.
High and Ultra High Pressure cleaning on vessels, tanks, tube bundles and structures. Maintenance and repairs on pump and machine. Painting and sandblasting.
Pipe fitting, pressure testing on valves, heat exchanges, tube bundles and vessels.
Removal and refitting of gate, butterfly and instruments valves. Indentify correct gaskets and installations. Bolt tensioning and detensioning. Bolt torque on heat exchangers, pipe flanges. Pump repairs and alignments. Supervision over supervisor’s fitters and trade assistants. Reporting to project manager on daily basis


Position: Site Superintendent (Turbines and Auxiliary Equipment)
Period: 15 August 2002 till 25 January 2003
Place: Hendrina, Matimba and Witbank Power Stations, SOUTH AFRICA
Employer: Staff U Need, Rotek Engineering (Client; Eskom)
Department: Shutdowns, Projects and Commissioning
Complete overhaul on turbines working on the HP, IP, LP and Generator rotors. Removal and refitting of covers, rotors, pedestals, segments, Gearboxes, couplings, and white metal bearings. Taking of actual, radial, and clearances sizes on pedestals and covers. Tape and lead sizes on segments for rotor and blades clearances. Crack testing on blades and fitting of blades and shrouding plates including riveting. Air scraping on white metal bearings and pedestals after blue check. Removal of coupling bolts, segments, and springs. Refitting of rotors and alignments. Reading of isometric drawings and indentify parts on equipment and installations and specific working areas reporting to the project manager on daily basis.



Position: Mechanical & Technical Superintendent
Period: 01 June 2003 till 30 July 2003
Place: Sasol 2, Secunda, SOUTH AFRICA
Employer: RTP; Refinery Turnkey Projects
Department: Shutdowns and Projects Departments
Areas of responsibility: Unit 12 + 17
Managing and supervision on all Rotating & Static Equipment activities on site, Activities and project deadlines planning. Parts review in store and store, supervise all mechanical activities on site. Manage handover of equipment for client.
Pipe fitting, pressure testing on valves, heat exchanges, tube bundles and vessels.
Removal and refitting of gate, butterfly and instruments valves. Indentify correct gaskets and installations. Bolt tensioning and detensioning. Bolt torque on heat exchangers flanges. Pump repairs and alignments. Reading of isometric drawings and indentify parts on equipment and installations and specific working areas Supervision over supervisors, fitters and trade assistants. Reporting to project manager on daily basis


Position: Mechanical Supervisor
Period: 05 January 2001 till 30 April 2003
Place: Namakwa Sands Open Cast Mine, Vredendal, SOUTH AFRICA
Employer: Vredendal Engineering
Department: Maintenance Department
Supervisor and fitter of Conveyer Belts, Crushers and Rotating Equipment Department on mine. Planner of full maintenance and shutdowns repairs and installations of Conveyers , Motors , Gearboxes , Couplings , Pulleys ( pump & conveyers ) , Bearings , Screens , Primary and Secondary Seizers . Milling machines, welding. Technical instruments installation on conveyers and pulleys on the Krupp system. Time keeping of workers and credit control of department. Maintenance. Piping installations and crushers and rack screens, valves. Supervision over supervisors, trade assistants and reporting on daily basis to engineering and managements. Site inspections and production control.


Position: Mechanical Fitter & Supervisor
Period: 01 February 1999 till 30 November 2000
Place: Petro SA, Mossel Bay, South Africa
Employer: BABCOCK
Department: Maintenance and Shutdown Departments
Areas of responsibility: Unit 14, 16, 18 + 21
Supervisor and fitter over various areas on site on all mechanical and technical activities. Duties included the installation of bore, gate, instrument, and control valves. Lapping and repairs on worn and broken parts. Shutdowns and turnarounds activities, planning, inspections and handover. Removal and boxing up on heat exchangers. Crack testing on tube bundles refitting of gaskets. Replacing of seals, pellers, and motors on fin fans. Hydraulics and pneumatics fitting and fault finding. Turning of shafts, couplings, peller housings, and buses in workshop. Working with inside, outside micrometers, and telescopic gauges (precision fitting) Reading of isometric drawings and indentify parts on equipment and installations and specific working areas pipe fitting, pressure testing on valves, heat exchanges, tube bundles and vessels.
Removal and refitting of gate, butterfly and instruments valves. Indentify correct gaskets and installations. Bolt tensioning and detensioning. Bolt torque on heat exchangers flanges. Pump repairs and alignments. Manhole entries on reactors and inspection and repairs on pressure relief valves. Supervision over trade assistants. Reporting to project and site manger on daily basis


Position: Mechanical Fitter & Turner (Apprenticeship at Sasol Institute)
Period: 02 February 1996 till 28 November 1998
Place: Sasol 3, Secunda, South Africa
Employer: Sasol Synthetic Fuels
Department: Sasol Institute and Maintenance Department
Apprentice as fitter & turner on- site oil refinery. Assist fitters and supervisors on mechanical maintenance and shutdowns activities. (Rotating & Static equipment). Installation of bore, gate, Instrument, and control valves. Lapping and repairs on worn and broken parts. Removal and boxing up on heat exchangers. Crack testing on tube bundles refitting of gaskets. Replacing of seals, pellers, and motors on fin fans. Hydraulics and pneumatics fitting and fault finding. Turning of shafts, couplings, peller housings, and buses in workshop. Working with inside, outside micrometers, and telescopic gauges (precision fitting) reading of isometric drawings and indentify parts on equipment and installations and specific working areas High pressure and Ultra High Pressure Cleaning on structures, tanks, vessels, pipes, concrete surfaces. Pipe fitting, pressure testing on valves, heat exchanges, tube bundles and vessels. Removal and refitting of gate, butterfly and instruments valves. Indentify correct gaskets and installations. Bolt tensioning and detensioning. Bolt torque on heat exchangers flanges. Pump repairs and alignments. Manhole entries on reactors and inspection and repairs on pressure relief valves.


3. Education & Training - CV/Resume Part 3 [Mandatory]

EDUCATION and QUALIFICATIONS

School Attendant: Pionier High School, Passed; Grade 12, Town; Vryheid, South Africa

Courses Passed and Certificates:
Safety Leadership Fluor Ltd
Project Management West Lake College
Rope Access Level 1 SAIRAA
Mechanical Trainee & Qualifier Chevron
Social Engineering Chevron
Laser Alignment Flender + Rotolign
MS - DOS; Compu Care
ISO Drawings Sasol
Fire Training Eskom
Crane Code 30 Risk Com RCCT
Advanced Rigging; Risk COM RCCT


MECHANICAL ENGINEER DIPLOMA (HND) (1999)

FLUID MECHANICS N6
MATHEMATICS N6
STRENGHT & STRUCTERES N6
POWER MACHINES N5
MECHANCTECHNICS N5
ELECTRO TECHNICS N4
INDUSTRIAL TECHNICS N4
ENGINEERING STUDIES N4
MECHANICAL DRAUGHTING N4

Codes and Standards: PIP, API, ASTM, ASME, ANSI, NFPA, NEC, ISA, NEMA, IEEE, TIA/IEC, TUV, ISO 9000, IS0 14000, PMI, OMI, OREDA, OSHA, PDVSA TECHNICAL STANDAR.


4. Computer Skills - CV/Resume Part 4 [Mandatory]
Microsoft
Primavera
CMMS
CAD
Windows XP + Vista
5. Other Skills - CV/Resume Part 5 [Optional]
Piping
Pipelines
Welding
Inspector
Mentor Trainer
Electrical
Instrumention
Crane
Rigging
Coordinator
Projects
Budget control
Document Control
As Built draughting, Mechanical, Civil, Piping
6. Additional Information - CV/Resume Part 6 [Optional]
Currently busy on a freelance contract as Site Manager of the Construction and Maintenance of an Water Re-Injection plat for MAN Ferrostaal Oil & Gas Ltd in Libya.
Contract ends in December 2009, looking for new project or maintenance job, prepared to work any where abroad.
Current notice period with employer is 4 weeks.


 

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Construction & Maintenance Manager, Superintendent, Supervisor MAN Ferrostaal Oil & Gas Ltd
CV/Resume ID no.: 101556

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