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CV DCS Engineer, Program Manager Honeywell Automation India SCADA, PLC, DCS, ESD and Historian Systems

DCS Engineer, Program Manager Honeywell Automation India SCADA, PLC, DCS, ESD and Historian Systems

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CV/Resume ID no.: 102388

Location (Residence): Pune, India
Citizenship: India
  Native: Hindi
  Other: English United States, Marathi
Education & Experience: Work Authorization & Relocation:
  Bachelors in Advanced Process Control

Years of Experience: 5 years
Authorized to work in:
   United States, India
Present Location:
   India, Pune
   Anywhere (International)
Category Subcategory Ability Experience
Engineering Controls Basic 14 years
Technician Level Controls Basic 3 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

I am currently working as Program Manager at Honeywell Automation India Ltd. and based out of Pune, India. In my role, I am leading global teams for new product developments. I have 8 years experience and certified in Project Management practices and SIX SIGMA GREEN BELT. I am willing to relocate. I have a valid H1-B US visa.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Strength Areas
Application Engineering
• Preparation of quality plan through the application of software development methodology based on project life cycle model
• Project planning, design, engineering, material & resources management, execution, FAT, installation, commissioning and SAT
• Requirement and functional design specifications
• Panel and Field Wiring
• Factory acceptance test specifications
• Documentation and Project Engineering

Control System Engineering (SCADA, PLC, DCS, ESD and Historian Systems)
• Programmable control system configuration – specification of processors, operator and management work stations
• Supervisory control system software (platform) specifications
• Instrumentation detailed engineering – data sheets, wiring and interconnection diagrams
• I/O lists, system architecture and block diagrams
• Specifications of auxiliary devices - local operator terminals and panels
• Software design, development and implementation
• Study and validation of customer / EPC inputs
• Asset and Alarm management
• P&ID Reconciliation & Preparation of engineering database
• Setting up communication network and development system
• Security and Access Controls

Remote Engineering & Services
• Site coordination
• Work Packaging
• DCS Diagnostics
• DCS Troubleshooting
• After Market Services

• Project Management Essentials
• Leadership Skills & Personality Development Workshop
• Honeywell ACS Global Training Services Certified Engineer in Experion PKS releases R100 and R200
• Honeywell Bronze level certification in C# and ASP.NET Programming
• Honeywell Bronze level certification in PHD Implementation
• Honeywell Bronze level certification in EPKS Server
• Honeywell Bronze level certification in EPKS Controller
• Honeywell Bronze level certification in Advanced Networking
• Honeywell SIX SIGMA GREEN BELT Certification
• Honeywell Code of Business Conduct
• Certification in Instructional Design from Practical Management Inc.,USA (IACET 2.6 CEU Credits)
• Effective Presentation and Communication Skills

Professional Experience

1. Honeywell Automation India Ltd. (HAIL) [2004 – till date]
India Division of Honeywell, US-Based Fortune 63 MNC

Role: Program Management Lead
- Lead the development of the product vision, the integrated view of how the product will serve the needs of the
customer while building lasting value for the company
- Define the customer’s value proposition, mapping the long-term product and business strategy, and planning the
development, release, and growth of products
- Identify and research various upcoming opportunities to determine the company's competitive posture.
- Participate in proposal development process to ensure implementation of marketing strategies.
- Serve as the arbiter of quality, and decision-maker around trade-offs between features, resources, and time
- Understand and review Marketing Requirements for new product development
- Manage the end-to-end product lifecycle: conceptualize, prioritize internal requests and requirements, finalize product
specifications and drive product development through close interaction with engineering and related teams
- Technology Support
- Ensure defect free development on schedule
- Monitor resource timesheets and billing
- Generate invoices and forward to finance
- Track Purchase Order for the project
- Review Quality Metrics
- Prepare Monthly Review reports
- Attend Monthly review meetings and update the project RAIL (Rolling Action Item Log)
- Work with Finance to track outstanding payments and initiate follow-up
- Develop a Defect Management System
- Define and Baseline Metrics
- Participate in Team Meetings and contribute with knowledge sharing presentations
- Contribute Invention Disclosures (for Patents) and New Product Ideas

- I received the Honeywell Champion’s Trophy award from our CEO for successful program management
- Achieved SIX SIGMA GREEN BELT Certification for one of my projects
- Submitted two Invention Disclosures (for Patents) each in the Wireless & DCS domains
- Submitted a proposal for ExxonMobil Mutual Development Fund Proposals for 2009/2010
- Successfully tracked, followed-up and helped finance in recovering outstanding payments of $17K USD by
studying past financial records
- Generated a successful sales lead (KRIBHCO, Surat, Gujarat) which culminated in a sales enquiry for HPS Systems

Role: Lead Engineer
- Project planning, design, engineering, material & resources management, execution, FAT, installation, commissioning
and SAT
- Meetings and discussions with customer
- Software design, development and implementation
- Systems engineering and implementation
- Study and validation of customer / EPC inputs
- Asset and alarm management
- P&ID Reconciliation & Preparation of engineering database
- Setting up communication network and development system
- DCS installation, integration, start-up, trouble shooting
- Site coordination
- Work Packaging
- DCS Diagnostics and Troubleshooting
- After Market Services and Customer Support
- Projects for Process Plants (Aluminum, Fertilizers, Polymers, Chemical, Power, Oil and Gas etc.)

Brief Overview of Projects

• Westlake Geismar Polymers Plant, Louisiana, USA
- Meetings and discussions with customer & EPC to finalize Design Specification
- Involved in preparation of Detailed Functional Specification of logics involved in the Auxiliary Units in Polymer Plant
- Configuration of Control Module and Sequence Control Module in Experion DCS as per the Detail Functional Specifications
- Factory Acceptance Test with customer
- Hardware & Network Configuration,
- Setting up DCS Communications
- Site commissioning, Startup and Site Acceptance Test

• Cangzhou CangHua Chemical Industry Co. Ltd., Malaysia
- Study and Understand the Programs of Auxiliary Units in PVC plant.
- Build and Test the Control loops, interlock logics and Sequence Programs in Honeywell Experion PKS DCS
- DCS Programming, HMI building,
- Factory Acceptance Test with customer
- Server and Controller configuration
- Alarms Philosophy, Configuration and Management
- Security and Access Controls
- Documentation and Project Engineering

• Marathon Ashland Petroleum, USA
- P &ID take off and data base generation.
- Bulk build Control Modules using Honeywell Smart Builder
- Remote engineering for Design, Implementation and Testing of CMs on the Simulation Controller
- Factory Acceptance Test with customer
- Alarms Philosophy, Configuration and Management
- Security and Access Controls
- Project Documentation

• Progress Energy – 203 MW Thermal Power Plants, USA.
- Study and understand the functionality of Closed Complex Loops involved in Power Plant Project.
- Remote engineering for Design, Implementation and Testing of CMs on the Simulation Controller
- Factory Acceptance Test with customer
- Alarms Philosophy, Configuration and Management
- Security and Access Controls
- Project Documentation
- Work pack Lead responsibility for project execution

• Hindalco, Renukoot
- Preparation of Detailed Design Specifications of Hardware involved in the Control System provided by Honeywell.
- Fabrication, Installation, Power up, and loop checking in Honeywell Experion PKS.
- PHD Server Engineering and Integration with Experion PKS
- Alarms Philosophy, Configuration and Management
- Security and Access Controls
- Installation and Power Up of supplied Control Panels at site.

• Indian Petrochemicals Corporation Limited (IPCL) - Nagothane
- Basic Operator Station (BOS) to Experion R210 conversion project.
- Complex Control Loop CM Building as per control narrative, functionality & quality check for the workpacks
- Quick Builder (SCADA) configuration check with Modbus Simulator
- Factory Acceptance Test with customer
- Alarms Philosophy, Configuration and Management
- Security and Access Controls
- Project Documentation

• Bharat Petroleum Corporation Limited (BPCL) - Mumbai
- Creation and instantiation of Control module templates
- IO Assignment for CM Analog and Digital IOs
- Preparation of Sequential Control Module
- Detail Design documentation of each CM, SCM & HMI display
- Graphics Validation for Tags loaded to EXPERION PKS server and Controller
- Checking of Navigation of Units on Station for HMI
- Checking of Scripted pushbuttons in HMI

- Appreciation from Hindalco for my site support and maintenance work
- I received a BRAVO award for my work on the PHD-Experion Integration at site.
- I was part of a team which received the Champions trophy for the Experion R300 Training Development
- I was the Team Lead for a successful SIX SIGMA GREEN BELT project.
- Successfully completed Honeywell ACS certification on Experion DCS releases R101 and R201
- Successful FAT completion for many AMS projects

2. Wipro Spectramind Services Pvt. Ltd., Mumbai (2003)

Role: System Consultant
- Study product specifications and designs and recommend enhancements and customizations to design and engineering
- Technical Support for SONY (USA).
- Discuss product specifications, defects and solutions with SONYs design and engineering teams
- Co-ordination with Development engineers and Subject Matter Experts for details of enhanced functions
- System interconnection for different products and platforms,
- Detailed system engineering (Hardware & Software configuration)
- Application Software engineering to implement newer functions
- Provide support for various developments
- Involved in quality audits and project reviews

3. TASC Consulting, Mumbai (2001 - 2002)
Role: Technical Consultant
- Detailed System Engineering
- Implementation of new functions for Documentation of the same for usage and training aspects.
- Software consultant for technology companies (Mastek, Patni, Netcore etc.)

3. Education & Training - CV/Resume Part 3 [Mandatory]

Bachelor’s in Engineering Technology from BITS, Pilani
Certified in Advanced Process Control from College of Engineering, Pune (COEP)
Post-Graduate Diploma in Software and Systems Management from National Institute of Information Technology
Bachelor of Science (Electronic Instrumentation) from Mumbai University

4. Computer Skills - CV/Resume Part 4 [Mandatory]
Skill Set
Skill Area Skill Level
Distributed Control Systems
Honeywell Experion (R101 till R310) Certified
Honeywell Process History Database (PHD) Certified
PHD DCS Integration
Honeywell Uniformance Process Studio (UPS)
Honeywell TPS
Emerson DeltaV
Honeywell C200 & C300 Controller and IOs Certified
Programmable Logic Controllers (PLCs) Certified
Advanced Process Control
Systems Management Certified
HMI Web Display Builder Certified
Server Scripting Certified
Control Strategies Certified
Instrumentation (P&IDs, Loops) Certified
OPC Certified
Ethernet Certified
Software Development
Visual Basic .Net Certified
C # Certified
Crystal Reports Certified
VC++ & MFC Certified
Win 32 API Certified
C, C++ Certified
SQL Server Certified
Software Testing Tools
Operating Systems & Software Packages
Windows Vista, XP, 2003 Server & older
MS-Office and MS Project
Business Skills
Project Management skills Certified
Leadership skills Certified
Communication skills
Presentation skills
Honeywell Behaviors & Six Sigma Practices
5. Other Skills - CV/Resume Part 5 [Optional]
6. Additional Information - CV/Resume Part 6 [Optional]


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DCS Engineer, Program Manager Honeywell Automation India SCADA, PLC, DCS, ESD and Historian Systems
CV/Resume ID no.: 102388

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