CV Sr Maintenance Engineer, NITCO Qatar, Qatar Petroleum–Water & Waste water treatment

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CV/Resume ID no.: 103654
Last Updated: Sunday, November 29, 2009

Fourteen years (15 years) of international experience in Maintenance of Petrochemical and Chemical Manufacturing, Desalination Water and Waste water treatment facilities. See attached Skills Summary for a complete skills list. Exhibits a strong and firm approach to sustaining and encouraging safe work environments, and a demonstrated ability to streamline operations. Proven ability to draw, read, and interprets Engineering Drawings and schematics. Strong skills in directing and motivating down lines. Fluent in English, Hindi, Malayalam.

• Team Supervision • Reverse Osmosis • Vibration Analysis
• Fractional Distillation • Root Cause Analysis • Corrective Maintenance
• Preventive Maintenance • Predictive Maintenance • SAP/CMM Systems
• Budgeting/Cost control • Mechanical Seals • Risk Assessment

NITCO, Qatar (O&M service for Qatar Petroleum–Water & Waste water treatment) Nov.07 - Present
Sr. Maintenance Engineer

• Manages QAR 3 million annual budget, including maintenance spares, Up gradation, consumables.
• Increased plant reliability to 90% and increased equipment consistency by 35% by developing and presenting a maintenance plan that included preventive, predictive, and corrective procedures and by using data collection equipment includes Temperature sensors, Vibration meters, RPM meters, Stet scope to implement a predictive maintenance and reliability analysis.
• Effective Spare Interchangeability study reduces the spares inventory by 50%.
• Enhanced client satisfaction by multiple proposals for plant improvement and reduced maintenance cost.
• In depth knowledge of Water &Waste water treatment plant equipments
• Immediate Equipment Availability by in-house overhaul of equipments using special tools and effective supervision
• Preparation of Daily, Weekly, Monthly, Quarterly & Annual Maintenance reports for client submission.
• Power plant (Diesel Generator) preventive and corrective maintenance


CIPLA, India (Petrochemical, Bulk Drug, Water Treatment company) July.05 – Oct .07
Sr. Management Staff

• Sustains and improves reliability, plant operation, maintenance, and systems documentation for a leading Bulk drug , Water for injection manufacturing company, following membrane technology (Reverse Osmosis)
• Directs a 15 member staff and 20 member Contract workers responsible for the maintenance of the Plant and Equipments. Maintenance of Methanol Distillation columns, Trouble shooting of atmospheric and vacuum distillation, Falling and raising film re boilers and circulation pumps
• Manages the plant’s operations, maintenance, projects, and departments including spare parts, inventory, budget, and compliance with environmental and safety regulations.
• Implements a wide variety of engineering solutions to increase equipment availability, increase net operating rate, reduce operation losses, and achieve standard and acceptable production rates.
• Introduced and developed an approach to maintenance incorporating principles of TPM, RCM, and the Kaizen philosophy, FEMA (Failure mode and effect analysis) and then created plans, programs, and strategies for personnel and equipment improvement.


ORCHID, India (Chemical , Water Treatment company) Jan.04 – June.05
Executive-Maintenance

• Implemented Energy conservation techniques and reduced the power consumption of the Chilled water generation system to 85%
• Involved in certification process of ISO 14001, OSHAS 18001, Knowledge in various work permit Systems
• Developed Indigenous spare replicas for cost effectiveness & immediate machine availability.
• Utility & plant equipment maintenance such as Boiler, Chilled water plant, Air compressors , Pumps etc
• Successful implementation and operation of Zero Discharge Facility.
• Ultra filtration, Reverse Osmosis for recycling and reuse of Treated effluent water in cooling tower make up


PAUSHAK, India (Chemical manufacturing ,Effluent treatment) March.01– Jan.04
Sr. Officer-Engineering

• Plant equipments routine preventive maintenance and lubrication.
• Coordination with other departments for plant shutdown jobs.
• Audit facing and clearing non conformities.
• Resource & Precaution planning for Hot work in the flame proof areas of plant.
• Contractor invoice checking and verification of BOQ.
• Conducting VED(Vital, Essential, Desirable) Analysis for Equipment and plant spare parts
• Coordinated with Govt. Authorities for annual Inspection & Hydraulic test of Boiler
• Introduced and developed an approach to maintenance incorporating principles of TPM, RCM, and Kaizen, and then created plans, programs, and strategies for personnel and equipment improvement.


CALIBER, India (Petrochemical, Effluent treatment Plant projects) May.98 – Feb.01
Site Engineer-Projects
• Installation of Petrochemical plant equipments such as Fractional Distillation columns, Heat exchangers, reactors, Column packing, Hot and cold Insulations
• BOQ preparation from P&I Drawings.
• Ordering of Structural and Piping as per the specification.
• Inspection of received items for correctness in Quality.
• Static & dynamic alignments of equipments
• Air testing, hydro testing & vacuum testing & Commissioning of fractional distillation column .


HEMANI, India (Chemical Production, Effluent treatment) July.96 –May. 98
Maintenance Engineer-Mechanical
• Trouble shooting of Chemical Plant equipments such as Gear boxes, Mechanicals seals, Reciprocating pumps
• Man power planning & schedule preparation, Preparation of Equipment list with specification
• Ordering spare parts as per specification as per VED analysis, Alignment of Pumps and Couplings
• Preparation of Equipment History card & Updating in the data base

EDUCATION

Course Name : Bachelor of Engineering –( B.E) in Mechanical Engineering
Institution : Mangalore University, India
Year of Passing : 1994 (4 years duration from 1990 to 1994)
Marks & Grade : 69%, First Class

Computer knowledge & Maint. Software : MS Office , SAP-R3, MS Power Point

Work under Stress conditions
Problem solver