|Asset Integrity Engineer AFPC Shell Syria / Static Equipment Inspector PDO Oman, DOPET Qatar
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CV/Resume ID no.:
|Location (Residence): Bangalore, India
|Education & Experience:
||Work Authorization & Relocation:
Vocational in Mechanical
Years of Experience:
|Authorized to work in:
India, Oman, Syrian Arab Rep.
|1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]
I am having total of About 20 years Experience in Inspection as QA-QC Engineer, Plant Inspector in
*Petrochemical Industries * Power plants & Refineries *Fertilizers *Cement Plants *Sugar
Plants*Thermal and Hydro projects *Ordinance Factory in India and GCC Countries.
|2. Work Experience - CV/Resume Part 2 [Mandatory]
ASSET INTEGRITY ENGINEER
Company: A.F.P.C. (SHELL), SYRIA
From: May 2009 onwards
Asset Management of inspection Dept (covering all SHELL/AFPC oil/gas fields in Syria) 1316
Vessels and Tanks, 1850 Pressure Safety Valves, 299 oil/gas wells, 5 Central Processing
facilities, 34 Field Stations
Duties inclusive of inspection of oilfield equipment and plant, typically storage tanks, Pressure
Vessels, flow lines and oil and gas transfer lines.
Responsible for detailing vessel service condition and advising on serviceability, repair
methods and re-instatement procedures in accordance with the following codes of practice
API-653 Storage tanks inspection and repair
API 510 Pressure vessel inspection and repair
API 570 Piping systems inspection and repair
Maintaining and developing vessel and inspection database information scheduling
inspection requirements and recording vessel histories
Directly involved with progressing the RBI (risk based inspection) program and undertaking
comprehensive on stream ultrasonic corrosion surveys of vessels and calculating redundancy
and inspection frequencies using computer programs to calculate MAOP and Minimum Allowable
wall thickness of vessels and pipelines in accordance with ASME VIII, ANSI B.31.3 /B31.4 /B31.8.
Company: AIB –VINCOTTE INTERNATIONAL & PARTNERS, OMAN
From: July 22, 2007 TO April 2009
Designation: STATIC EQUIPMENT INSPECTOR
Organization working for: PDO Oman. (Petroleum Development Oman)
Roles and responsibilities:
INSPECTION OF STORAGE TANKS AS PER API-653:
a. Internal & external inspection of storage tanks:
External & Internal inspection of shell, annular plate, bottom plate, sacrificial anodes, roof plates, purling, rafters etc. Verifying peaking/ banding/ deformation on shell, evaluation of pitting, evaluation of allowable deformation on bottom plate, verifying and consulting with integrity engineers regarding settlement readings. Verifying the results of MFL on bottom plate and recommendation for patch plate welding. Verifying the results of NDT, review of external UT inspection report, Witness of repair on shell plate. Review of test packages, inspection of coating, determination of next inspection frequency, Documentation of storage tanks etc,
INSPECTION OF PRESSURE VESSELS AS PER API-510:
a. Internal & external inspection of columns:
Inspection of trays, down comers, bubble caps, distributor piping, NDT inspection of weld
joints, Vortex breaker, Impingement plates, review of UT reports, Minimum thickness
evaluation, determination of inspection frequency, evaluation of pitting, external inspection of
head, shell, nozzles, Corrosion under insulation, Preparation of inspection reports with
recommendations, coordinating with integrity engineers regarding repairs, review of repair
procedures, coordinating with maintenance & operation, review of test packages and its
approval/final acceptance etc.
b. Internal & external inspection of heat exchangers:
Internal & external inspection of floating head type exchangers, U tube exchangers, fixed tube
exchangers, Fin fan exchangers, review of remote filed eddy current testing reports, boro-scope
inspection of tubes, evaluating minimum allowable thickness, witness of hydro test on shell
side & tube side, plugging of leaking tubes, review of WPS / WQT records, water quality used
In test, etc.
c. Internal & external inspection of vessels:
Internal and external inspection of vessels like Suction scrubbers, suction dampers, flash separators, bulk separators, knock out drums, air receivers, Chemical storage vessel. Inspection of internal parts like demisters, schopentetor, vortex breakers, NDT of weld joints, pitting evaluation, coating inspection etc.
INSPECTION OF PRESSURE RELIEF DEVICE AS PER API-576:
Inspection & testing of pressure relieving devices as per the requirements of API-576 and
signing of test certificates.
December 31st 2006 June 16th
Position : QA/QC In charge
Contractor : STS, OMAN
Project : OMAN REFINERY COMPANY Turn Around Shut Down
Inspection of static equipment like heat exchangers, boilers, furnaces, vessels,
towers, columns, PSV’s, etc.
Responsible for total Co-ordination of all QA/QC and NDT activities in the Plant Shut- Down
Including execution, monitoring to complete the Test Packs, Preparation and submission of
Total test packs for Final clearance and Clients approval.
Aug 26th 2005 to July 13th 2006
Position : Static Equipment Inspector
Project : OMAN REFINERY COMPANY
General purpose of Job:
Monitors and assesses integrity of Pipelines/Equipments and issues recommendations to
Improve overall equipment reliability.
Essential duties and Responsibilities:
· Ensures reliability of static Equipments (Pressure vessels,columns,Storage tanks, heat ex-changers,
· piping, Power boilers, furnaces, safety and relief valves etc) in the Refinery at all times by frequent
· monitoring and assessment and by utilizing various non-destructive testing techniques.
· Responsible for supervision and certification of all maintenance related repair works of static equip.-
ments and piping in the Refinery.
· Conducts incoming materials inspection and verifies all materials meet the min.requirements of app. –
· ropriate code of construction.
· Prepares and evaluates tender documents related to inspection activities.
· Prepares and issues detailed inspection reports of findings, repair works done with recommendation
Of all stationery equipments & piping.
· Establishes, maintains and updates a variety of computerized data records utilizing special data
· Management soft ware programs.
· Generation of T&I wordlist.
· Fabrication and Maint/repair inspection. At workshop & plant, inspection of welds.
March 1st 2005 to 30th June 2005
Company : DOPET - QATAR
Position : N D T Co-ordinator
Project : NODCO REFINERY SHUTDOWN 2005 (QATAR PETROLEUM)
Responsible for total Co-ordination of all NDT activities in the Shut- Down including execution,
monitoring to complete the Test Packs for Hydro test, Preparation and submission of total test packs
for Final clearance and Clients approval.
December 1st 2003 Onwards – December 10th 2004
Company : M/s INTEGRAL SERVICES COMPANY-KUWAIT
Position : NDT Co-ordinator (secondment)
Project : M/s KUWAIT NATIONAL PETROLEUM COMPANY
AL – AHAMADI REFINERY
Attending to Shut-Down jobs planned for the year 2004.
Attended 6 Shut-Down major and Minor in various units
1. Gas plant Train I and Train II
2. Boiler unit
3. AGRP (Acid gas removal project)
4. FCC (Fluid catalyst cracking unit)
5. CDU (Crude distillation unit)
Responsible for NDT, Visual Test Inspection, Carrying out Thickness Survey,
Ultrasonic Scanning, Dye penetrant Inspection and Magnetic particle testing etc.
On Pipelines, Reactors, Pressure Vessels, Heat Exchangers, Storage tanks, spheres
And other process equipments.
Inspection of weld joints on pipes, RT on pipe joints and Flares, Review of Radiographic Films and
Interpretation.MPI, DP during construction, Baroscopic on Exchanger Tubes, Vessels, Regenerators,
Inspection of Boiler Coils, Online’s Condenser Tubes, and Thermograph of In process Equipments
and Process lines.
Carrying out painting / coating Inspection on Surface preparation (wet film/dryfilmThickness
measurement) with various coating systems on pressure vessels, pipes, Storage Tanks and
Preparing Inspection report concerning Inspection observations, notes and
Recommendations for non-conformance records etc.
July 2003 to Nov 2003
Company: M/s METMECH RADIOGRAPHIC INSPECTION PVT.LTD (Bombay)
Position: NDT Site Co-Coordinator
Responsible for NDT activities at various Clients Sites and projects, onshore/ offshore
Projects, petrochemical, oil/gas, fertilizers and power plants, planning inspection activities,
Radiographic films interpretation, RT, UT, MPI, DPT, Thickness gauging, Hardness Testing, positive material identification, post weld heat treatment carried out on jobs.
2002 to July 2003
Company: Q- SONIC NDT SERVICES (Bangalore)
Position: Sr. NDT Engineer
Responsible for carrying NDT Inspection, Visual Test, Dye penetrant, Magnetic particle testing, Radiography and interpretation of RT films according to Specification and Standard Codes like ASME, AWS and API for piping, storing tanks, pressure vessels and heavy structure, preparing inspection reports concerning inspection observations and recommendations for non-conformances, preparing welding procedure specification, Welder performance qualification, prepare and performing of internal audits and regular reports concerning Quality operation monitoring.
2000 to 2002
Company: M/s THERELEK ENGINEERS PVT.LTD (Bangalore/Bombay)
Position: Sr. Inspection Engineer
Inspection of Various types of Furnaces. Prepare manufacturing data reports and maintain documentations, QC Inspection vendor place, Responsible for construction, Inspection and startup (erecting and commissioning) of 4 No Open Hearth Furnace at Ordinance Factory, Ambarnath, Bombay. Handled Stainless Steel fabrication of a prestige’s projects of a Precision Cast Furnace for BARC Bombay.
1995 to 2000
Company: M/s ROYAL FIBERTECH
Manufacturing of Fiber Re-in forced Plastics for engineering applications for Chemical Plants and Allied Industries. Manufacturing of various products like Tanks, ductings, Pressure Vessels etc. as per clients specification and code standards.
1990 to 1994
Company: M/s MOVERS (I) LTD. (BANGALORE)
Position: Engineer Quality Control
Responsible for Quality Inspection during fabrication of pressure vessels, heat exchangers, storage tanks, columns as per ASME Section VIII Div I, and II, and Clients
Specifications, Coordinate with Client and Third party inspection engineers, prepare WPS,PQR as per ASME Section IX, prepare QAP, NDT/QC procedures as per Section V and Clients Specification, Witness Procedure Qualification and Welders Performance test as per ASME Section IX , Review NDE reports for RT,MT,PT,UT as per ASME Section VIII Div. I, ASME B 31.3 and ASME B31.1, coordination with authorized Inspection agencies for review of dimensional, drawings, in process Inspection, final Inspection and getting Stamping for acceptance.
1987 to 1990
Company : M/s FOURESS ENGINEERING (I) LTD. (Bangalore/Bombay)
In Collaboration with M/s METRO-FLUX-(UK)
Position : Quality Control Engineer
Principle duties: Responsibilities for Quality/ Inspection during pre- fabrication of various pressure vessels, Butterfly Valves, Control Valves, Dampers, Isolators, Diverters, etc. as per Codes Standards and Clients Specification, witness procedure Qualification, welders performance Qualification test in accordance to ASME Section IX, Responsible for all QA activities like calibration, Internal audit, Control of NCRs etc. Review of NDT reports for UT, MT, RT, PT etc. Prepare manufacturing data report in accordance with ASME Section I and Section VIII div.I, Coordinate with authorized Inspector for Codes stamping, prepare Internal Quality audit as per ISO. 9001:2000. Conduct Third party Inspection for different Clients, Signing final Inspection release for Shipping, Signing of Inspection and test plants, carryout Painting Inspections on surface preparations and coatings (Wet film/dry film Thickness) with various coating systems on pressure vessels, valves, etc.
1984 to 1987
Company : M/s MOVERS (I) LTD. (BANGALORE)
Position : Inspection Engineer
Inspection of various equipments for Mini Cement Plants and material handling systems. Study of Clients Specifications and prepare for QA/QC activities, Carrying out Inspection of pre- fabrication, fit-ups and welding, witnessing and monitoring NDT activities, post weld heat treatments hydro/pneumatic testing, RT interpretation, inspections of inward material , bought out items etc.
Preparation of QA/QC plans, ITPs for various projects as per Codes Standards and Clients Specifications, review and approval of vendors, QA/QC plans, procedures.
1980 to 1984
Company : M/s SYSTEM MANUFACTURING (I) LTD. (Bangalore)
Position : QC Inspector
Inspection of various types of heavy material handling equipments, like Roller belt conveyors, screw conveyors, bucket elevators, etc. Inspection of raw materials, castings, forgings, machined components, qualification of bars, plates and other raw materials, stores Inspection and bought outs, Inspection heavy Fabrication and structural, pressure vessels and machineries, prepare daily Inspection reports and NDT reports, Monitor/ check and control weld consumables, fit-up Inspection, dimensional check, welding check, hydro/pneumatic test and performance test etc. Through knowledge of various International code standard like ASME, ANSI, BS, DIN and JIS.
|3. Education & Training - CV/Resume Part 3 [Mandatory]
Qualification :DIPLOMA IN MECHANICAL
ENGINEERING with 1st class.
Additional Qualification: 1. API 510 Certified Pressure Vessel Inspector
2. API 653 Authorized above Ground Storage
3. ASNT (Level II) American Society for Non-
· RADIOGRAPHIC TESTING (RT)
· MAGNETIC PARTICLE TESTING (MT)
· PENETRANT TESTING (PT)
· ULTRASONIC TESTING (UT)
|4. Computer Skills - CV/Resume Part 4 [Mandatory]
MS-Office, windows 2000, XP, vista
|5. Other Skills - CV/Resume Part 5 [Optional]
|6. Additional Information - CV/Resume Part 6 [Optional]