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CV Senior Inspection Engineer EPC Projects Oil&Gas Larsen & Toubro Ltd Mumbai India & Saudi Aramco KSA

 
Senior Inspection Engineer EPC Projects Oil&Gas Larsen & Toubro Ltd Mumbai India & Saudi Aramco KSA

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CV/Resume ID no.: 105886

Location (Residence): Khobar, Saudi Arabia
Citizenship: India
 
Languages:
  Native: Hindi
  Other: English
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in Mechanical Engineering

Years of Experience: 13 years
Authorized to work in:
   Saudi Arabia
Present Location:
   Saudi Arabia, Khobar
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Quality (QA/QC) Quality Control Experienced 19 years
Inspection/Expediting Expediting Experienced 19 years
Inspection/Expediting Contracts/Costs Experienced 19 years
Engineering Other Experienced 5 years
Inspection/Expediting Other Inspection Experienced 19 years
Engineering QA/QC Experienced 19 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Experience Summary

Result-driven professional over 12 year experience in Inspection management and QA / QC, of EPC Projects in Oil, Gas and Power sector. Involving procurement, fabrication ,erection , testing & pre -commissioning of Pressure vessels, Storage Tanks, Plant piping systems, line pipes, structural components with huge application of Welding, NDT & Alloy steel.

Hands on experience in ISO 9001:2000 QMS audits, Project Inspection, Vendor Inspection, Inspection management of EPC contracts, Inspection Monitoring of EPC contractors with Larsen & Toubro Ltd, Mumbai & Saudi Aramco- KSA. Currently as Senior Inspection Engineer, engaged in various oil and gas projects as part of expansion program of Saudi Aramco in Saudi Arabia.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Work Experience
Senior Inspection Engineer at Saudi Aramco , Saudi Arabia ( 3.5 Years )
2006 to current with Vendor Inspection and Project Inspection Dept.,Saudi Aramco

Senior Inspection Engineer at Larsen and Toubro Limited, India ( 9 Years )
1997 to 2006, inspection management of EPC contracts

MAJOR PROJECTS HANDLED

Saudi Aramco, (June 2006 to present as Sr. Inspection Engineer in VID & PID )

Pressure Vessel Fabrication and Testing ( ARAMCO VID )
• BI 10-00059 Sulphur Condenser for Uthmania & Shedgum Gas plants ( 10 Units ),
• BI 10-00065 Ras Tanura Diesel Hydrotreater Project. Stripper & Amin absorber columns ( 4 Units) for Hydrogen & Wet sour services with alloy cladding.
• BI 10-00065 Ras Tanura Diesel Hydrotreater Project. Vessels for hydrogen & wet sour service (9 Units ).
• BI 10-03101, Slug Catchers for Khurais Project,
• Fin Fan Coolers for Ras Tanura Refinary
• BI 10-00054 Sulphur Coolers ( Shell & Tube type ), for Berri Gas Plant
• BI 10-00054 Degassing Contactors ( 3 units ), for Berri Gas Plant
• BI 10-00057 Steam Condensers for Uthmaniyah Gas Plant
• BI 10-00057 Sulphur Coalescers for Uthmaniyah Gas Plant
• BI 10-00441 WOSP for Upgrade Abuali Project ( ongoing )
• BI 10-00450 Crude Stabiliser Column, for Manifa Package ( ongoing )
• BI 10-00450 Steam Gen. & Steam Drums for Manifa Gas Facilities (ongoing )

Tank Fabrication and Testing ( ARAMCO VID )
• BI 10-00065 API Storage Tanks for Ras Tanura Diesel Hydrotreater Proj.
• BI 10-3192 API Low pressure storage tanks for Khursaniyah Project.
• BI 10-00207 Atm. Tanks for Tanajib/Safania waste water system.(9Unit)
• BI 10-00441 API Stainless Steel Tanks for Upgrade Abuali Project ( Ongoing )

Valves, Skids, Pumps, Fittings & Scrapper Traps( ARAMCO VID )
• Gate , Ball, Globe, Butterfly, Safety relief, pressure regulating ,check , Control valves, Pipe fittings, fasteners & RTR pipe Inspection.
• BI 10-3192 Khurasaniyah Gas plant , Multistage rotary pumps
• BI 10-3192 RO Skids & pipe spool Fabrication for Khurasaniyah Gas plant
• Heavy & Medium Structural Steel Fabrication for Various projects, Khurasaniya, Khurais, Hawaiyah NGL
• Scrapper Traps & Scrapper trap handling structure for Direct Aramco Purchase Orders.

Line Pipe Manufacturing ( ARAMCO VID)
• BI 10-03451, Khurais Seawater Capacity Expansion project-
• BI 10-03101, Khurais Down stream pipeline project-
• BI 10-00039, Hwaiyah NGL Facilities project-
• BI 10-00433 Maintain Potential Project.

Pipeline Installation and Tie-In by Hot tapping ( ARAMCO PID)
• Aramco –Shy-1 Project, Hot tapping & Tie in connections starting from Shedgum Gas plant



MAJOR PROJECTS HANDLED

Larsen & Toubro Ltd., (July 1997 to May 2006 as Sr. Inspection Engr. with E &C Div.)

AWTF project - BARC India
• AWTF SS Tanks & Piping ( HNO3 Service ) for BARC India ( fabrication , Installation & Testing )
• Vendor Inspection & Survey for the project Purchase Order.

Nuclear Power Project NPCIL ( 540x 2mwe ),Tarapur, India
• Steam Generator Installation ( 8 Units )
• Nuclear Pressure Vessel, End Shield & Reactor Header Installation
• Nuclear Piping ( PHT System ) Fabrication , Installation & Testing
• Installation of Primary Coolant Pumps ( 8 Units )
• Installation & Testing of other Rotary & Static Equipment.
• Vendor Inspection of Pumps , Tanks & other allied items
• Vendor plant assessment for project purchase order placement.

Shut Down at HPCL & BPCL Refinary Mumbai , India
• Stripper Column Refurbishment , Fabrication & Erection for HPCL, during DHDS Shut Down .
• Tank refurbishment , fabrication & erection during Tankage shutdown in BPCL.

Dabhol Power Project 740 mw x2 Combined Cycle , India
• CWPH Pipe line ( Fabrication , Erection & Testing )
• HRSG & Gas turbine Installation
• Pipe rack & structural building

Tata Hydroelectric Power Project ( 24x3 mw )
• Penstock Piping Fabrication, Erection & Testing
• Vendor Inspection for Outsourced materials
• Design of structural components


Key Business Skills - Major QA/QC Activities Handled Across the Tenure


Leadership Tasks Handled

• Headed the team of inspection engineers, QC supervisors, QC Inspectors, welding and coating inspectors, NDT professional for Nuclear power project as a project quality leader.
• Headed the team of vendor inspectors, third party inspectors , contractor inspectors for procurement quality as procurement inspection coordinator.


Technical Support

• Study & Interpretation of Customer contractual requirements & specification.
• Interpretation & review of P&ID, Flow sheet, GA & Isometric drawings for piping systems, pressure vessel, Tanks , structural Steel & machine components.
• Preparation, Review & Approval of Quality control plan, Quality Manual, Work procedure, work instruction , NDT procedure, WPS, PQR, ITP, MPS etc. for own company & Vendors.
• Prepare , review & approve hydro test Package & Procedure.

• Method development and validation i.e. rigorous testing of methods to ensure that they are precise, accurate, reproducible, "fool-proof" and specific to product, etc. (e.g Procedure qualification, Welder qualification & Technical Mock-ups etc.)
• Review Company’s Purchase orders, delivery technical conditions to vendors & contractors for quality requirements, i.e to check whether in compliance with customer specification or not.
• Review Contractor’s material requisition for pressure vessel plate, piping components, fittings, structural steel & fasteners & valves .
• Working knowledge of international standards, ASME, ASTM, ANSI, AWS, AWWA, BS, TEMA, ISO, MSS, API, ASNT,SSPC, NACE etc.

Quality Assurance, Auditing & Training

• Designing & streamlining the processes / procedures to facilitate effective Quality Management Systems and Quality Innovation Projects.
• Vendor inspection, Plant Assessment, monitoring audits & help them de-bottlenecking. Handling internal audit schedule, QMS ISO 9000 adherence, follow up of NCR & case study.
• Maintain a log of quality issues encountered during the execution of the works or raised by the client and report on their status, consequences, corrective actions taken and lessons to be learnt for future projects.
• Deliver Quality awareness presentation to the contractor & manufacturers.
• Participate in manufacturer / contractor selection process for project orders, surveillance audit for the required quality system.
• Train , guide & develop subordinates & newly recruited QC staff.

Inspection Management , Monitoring, Coordination & Quality Control

• Review of EPC Contractor Inspection Assignment Packages for their sub orders like Pressure Vessel, Line pipes, Skids, valves etc.
• Conduct Pre-Inspection Meetings for LSTK & Direct Saudi Aramco Purchase orders & provide support to the vendors for inspection related issues & designate hold & witness points in ITP.
• Cunduct Inspection monitoring of EPC contractors as per Saudi Aramco Standards , SAMSS,SAES,SAEP,SAER,IR00175,VEFV ( PIP ), SATIP, SAIC
• Plan, organise welding , NDT, Coating & Painting inspection , testing & calibration activities at site ( e.g. Radio graphy,UT, PT , Welder qualification ,Mechanical tests, procedure qualification etc.)
• Coordinate resolving technical issues with Saudi Aramco Consulting Services Department for direct purchase orders.
• Plan , organise welding & NDT consumables, inspection staff & managing NDT contractors.
• Co-ordinate various testing like IGC, HIC, SOHIC,Mechanical, PMI,Chemical, metallographic examinations, performance testing & Factory acceptance Tests etc.
• Radiograph review, PWHT Chart review, Hydro test report review & witness, checking alignment of rotary & static equipment ( e.g. Turbines, pumps, columns, steam generators, reactor pressure vessel, etc. )using optical instruments like, level instrument & theodolite.
• Receiving & In- process Inspection of vessel, tank component, structural steel, rotary equipment, pipe , pipe fittings, valves & fasteners etc.
• Supervise inspection activities during Procurement, Fabrication , Erection , Box up, Mechanical Clearance , Hydro testing & Pre-commissioning of Piping Systems.

• Monitor Inspection Progress of project Purchase Orders & review third party inspector’s report.
• Liase with Engineering Team, PMT, purchasing, vendor inspection (as applicable) and customer to ensure customer spec requirements are integrated into the Engineering and Vendor data documents of Supplied products
• Handling customer inspector’s complaints regarding quality issues & disposition of NCRs
• Handling customer management representative visits to manufacturer & vendors.
• Review of contractor quality personnel resume for the positions like QA/QC Manager, Welding , coating , painting inspectors, QA/QC Engineers & approving / rejecting them for the Projects.


3. Education & Training - CV/Resume Part 3 [Mandatory]

Education
B.S. Degree in Mechanical Engineering in 2004.
Diploma in Mechanical Engineering in 1997.


Certifications
API 510, Certified Pressure Vessel Inspector
API 653, Certified Storage Tank Inspector
API 570, Certified Piping Inspector
ASNT NDT Level III in Radiographic Testing
ASNT NDT Level III in Penetrant Testing
ASNT NDT Level III in Magnetic Particle Testing
ASNT NDT Level III in Ultrasonic Testing
ASNT NDT Level III in Visual Testing
CSWIP 3.1, Certified Welding Inspector ( TWI )
ISO 9000 IRCA Lead Auditor


4. Computer Skills - CV/Resume Part 4 [Mandatory]
MS Office
5. Other Skills - CV/Resume Part 5 [Optional]
Structural designing
6. Additional Information - CV/Resume Part 6 [Optional]
References shall be furnished upon request


 

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Senior Inspection Engineer EPC Projects Oil&Gas Larsen & Toubro Ltd Mumbai India & Saudi Aramco KSA
CV/Resume ID no.: 105886

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