CV Field / Control Room Operator Engro Polymer and Chemicals Karachi Pakistan, Bechtel Corporation USA

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CV/Resume ID no.: 107301

I worked at Ammonia Plant in FFC BIN QASIM LTD. DAP-UREA COMLEX designed by Bechtel Corporation USA having 1270 MTPD name plate capacity. Plant is fully equipped with most advanced Technology, controlled by DCS of Bailey Infi-90 USA.

I worked at Nitric Acid Plant in PAKARAB Fertilizer. Having capacity 1460 MTPD controlled system is PLC based. CDM Plant (Clean Development Mechanism) newly Erected with the cooperation of UNO for NOx and N2O ABATEMENT, First ever In Pakistan.

Now I am working at Ethylene Dichloride (EDC) & Vinyl Chloride Monomer (VCM) Plant with name Plate capacity of 230,000 MT of EDC and 204,000 MT of VCM.

My working Experience is 11 years including 02 years training as a Process Plant Operator.

Engro Polymer and Chemicals Ltd. Karachi (Operation Engineer-IV)
Duration September 2008 to Till now.
Pakarab Fertilizer Pvt. Ltd, Multan (Supervisor-III)
Duration January 2006 to September 2008.
Fauji Fertilizer Bin Qasim Ltd. Karachi (Plant Operator)
Duration October 1999 to January 2006.
Ittihad Chemicals Pvt. Limited, Lahore (Plant Operator)
Duration April 1998 to October 1999.


IN DETAILS:

EDC/VCM Plant
I started working with this unit from scratch while Plant was under errection.
I participated,
• Chemical Cleaning of Equipment with CR Asia.
• Pre-commissioning activities.
• Actual commissioning of Plant.
Currently operating Capacity EDC 128,000 and VCM 150,000 MT.
Plant comprises of following main Units/Equipments,
• Low Temperature Chlorination Unit.
• Oxy Chlorination Unit.
• Purification Section for EDC comprises of four distillation Columns.
• Two EDC Cracking Furnaces with HCL/VCM separation Columns.
• Waste water treatment and Incinerations Area.
• Two large Chillers Unit.
• Centrifugals Air Compressor.
• EDC/VCM Storage and Handling Area.
COMBUTION GAS TURBINE (FFBL)
Manufactured by GE Frame Five, Model LA 5001, 10MW
Driver of Synthesis Gas Compressor, Control System, Bailey Infi-90, Vibration System Bentley Nevada.
GAS COMPRESSION UNITS (FFBL)
Duel Train Synthθses Gas Compression Unit.
• One compressor is driven by Gas Turbine, power 13400 HP.
• Sec. Compressor is driven by Steam Turbine power 16290 HP.
• Discharge pressure is 176 Kg/cm.
Ammonia Compressor & Refrigeration Loop
• Cooper Besmer centrifugal compressor with 15 kg/cm2 & 1oC(Pressure & Temperature)
• GE Steam Turbine With 7200RPM & 6900 rated HP & Trison Electronic governor.
Ammonia Synthesis Loop
• Ammonia Converter operating pressure is 176 Kg/cm² and outlet Temp 346 ΊC. Ammonia Converter is S-200 series and Halder Topsqoe Catalyst is used.
Ammonia Recovery Unit.
• This section recovers ammonia vapors from Purge gas of Synthesis Loop by absorption and distillation method. Section consists of high pressure stripping and Low-Pressure absorption. The absorption pressure is 7 Kg/cm² and stripping pressure is 19.5 kg/cm².
HEAT RECOVERY STEAM GENERATION UNIT MACCHI S.P.A Industry
Manufactured by ZURN Industry USA
Capacity 90 Ton/Hr
Pressure 40 Kg/cm2
Temperature 380 oC
Furnace Balance Draft
Now it is replaced with new HRSG Boiler MACCHI S.P.A Industry Italy
Capacity 110/Hr
Pressure 40 Kg/cm2
Temperature 380 oC
NITRIC ACID PLANT
Nitric Acid Plant (Pakarab Fertilizer Limited):
Nitric Acid is being prepared by under Oswald's Process and following optional parameter are used as under
Absorption Towers (bubble caps, sieve trays & packed column)
NH3 Evaporator Air Compressors
NH3 Separator Centrifugal Pumps
NH3 strippers Hydraulic Pumps
Heat Exchangers Turbine Pumps
NOx and N2O ABATEMENT SYSTEM (CDM PLANT):
Errection, commissioning, start-up and shutdown experience of NOX n N2O system located at Pakarab Fertilizer Multan to control air pollution.
Handling 80000 NMC /hr flow.
Convert NOx and N2O in N2, O2 and H2O by cracking.
CHLORE ALKLY PLANT (Ittehad Chemicals Ltd Lahore)
D.S.A Cell Room (Mercury Cell) 170MTPD, Manual Controlled Plant. Control of concentration of NaOH, Analysis of Cl2 & H2 gas, Analysis of Na+IONS, Adjustment of volts, Control& Operation of Hg Pumps, Chemical handling.
NH3 & CHEMICAL HANDLING
Handling of Ammonia (240 Ton/Day) through Centrifugal Pumps (Discharge Pressure 12 Kg/Cm2) and NH3 Evaporator, NH3 Separator and NH3 Stripper are also used.
• Handling of Nitric Acid (1200 m3/Day) by the Centrifugal Pumps (Discharge Pressure 10 kg/cm2) transfer to storage tank.

SKILL IMPROVEMENT COURSES ATTENDED
I also got special training of following equipment
 Centrifugal Pumps
 Heat And Heat Exchanger
 Steam Turbine
 Centrifugal Compressor
 Steam Traps
 Energy Conservation
 Chillers

HSE SAFETY CONSCIOUS

 I have also got special safety training and attended lectures about safety & skill improvement. I have also got fire fighting and I am the member of fire fighting squid. I know the use of Ammonia Mask, Chlorine Mask, NO2 Mask and SCABA.

PTW SYSTEM

 I have good knowledge of handling over and take over off all kind of work permits that is cold WP, hot WP, vessel entry, examination & etc.
 I have plenty of potential to develop and read to work under stress and strain. I assure you that if I had been given a chance I would prove you, my self worth of the charge.

TURNAROUND EXPERIENCE

I have participated in the activities of
 Air blowing of Process Gas and Fuel Gas Circuits.
 Steam blowing of HP, MP & LP.
 Flushing of Cooling Water. Demin Water and Boiler Feed Water Lines.
 I have worked in Annual Shut Down at FUIJI FERTILIZER KARACHI, TA- 2003, 2004, 2005, 2006, 2007 and 2008.
ERECTION & COMMISSIONING
I have participated in the activities of:
• Erection, Pre-commissioning, Commissioning & Cold start-up of EDC/VCM Plant.
• Air blowing of Process gas & Fuel gas circuits.
• Steam blowing of HS. MS& LS lines.
• Flushing of Cooling water, Demin, Water & Boiler Feed Water lines.
• I have worked in Annual Shut down at FFBL Karachi, TA-2000, 2001, 2002, 2003, 2004 and Pakarab Fertilizer TA-2006.
I have the erection and commissioning experience of CDM Plant (Nox & N2o abatement system designed by Sumiko Eco-Engineering Co.Ltd Japan). Its control is PLC based (Allen Bradley by USA).
Abatement system is installed at Nitric Acid Plant to abate Nox and N2o from tail gas generated in the process of the production of Nitric Acid.

1- Diploma of Associate Engineer in Chemical Technology.
2- 02 years apprenticeship Diploma of Process Plant Operator
FAUJI FERTILIZER BIN QASIM LIMITED KARACHI.

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