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CV QA/QC Engineer Piping & Welding, SABIC approved, Nasser S Alhajri Corporation Saudi Arabia

 
QA/QC Engineer Piping & Welding, SABIC approved, Nasser S Alhajri Corporation Saudi Arabia

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CV/Resume ID no.: 107627

Location (Residence): Tirunelveli, India
Citizenship: India
 
Languages:
  Native: Tamil
  Other: Hindi, English
 
Education & Experience: Work Authorization & Relocation:
Education:
  High School in Diploma in Mechanical Engineering

Years of Experience: 10 years
Authorized to work in:
   India
Present Location:
   India, Tirunelveli
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Quality (QA/QC) Quality Control Experienced 8 years
Quality (QA/QC) Quality Control Experienced 2 years
Inspection/Expediting Welding Inspection Experienced 17 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

OBJECTIVE
A position in a results-oriented company that seeks an ambitious and career conscious person where acquired skills and education will be utilized toward continued growth and advancement

CAREER SUMMARY:
Total 10 years of experience in QA/QC department in INDIA as well as ABROAD. Working as a Welding Inspector in petrochemical, Refinery, Fertilizer, Power and Gas Plant.

Having good experience in Welding Inspection, NDT Methods, PWHT and hardness, PMI, Hydrostatic / pneumatic testing. Well familiar with ASME Sec II, Sec V, Sec VIII, Sec IX, API 1104, and AWS D1.1 DIN, ASME B31.3, B31.4 & B31.8.

2. Work Experience - CV/Resume Part 2 [Mandatory]

RESPONSIBILITIES UNDERTAKEN:

Incoming Materials Inspection – Check dimensions, Heat number, Ovality, color code etc.
Spool Fabrication – alignment, dimension check, joint geometry as per WPS, material as per dwg, joint fit up, etc.


Before Welding – check welding equipment, cable connections, earthing clamp, required consumables/treatment, portable oven functioning, welder ID, preheat, any other factors which may affect welding activity, etc.

During Welding –check welding parameters, interpass temp, welding techniques used by welder, interpass cleaning, etc.

After Welding – weld visuals and acceptance of the weld as per acceptance standards, prepare documentation, offer for required NDT/PWHT, etc.

Auditing of Welding Consumable Store.

Monitoring Welders Performance, project NDT status, repair rate, etc.
WPS and WPQT qualification – witnessing destructive testing on PQR test coupons and evaluating for bend test, tensile test, and macro examinations . Also training welders before qualification for SMAW, GMAW, and FCAW & SAW Process.


ABILITIES

A demonstrated record of achievement, management, and responsibility.

Ability to delegate.

Positive and confident personality blended with a strong work ethic.

Experience overview
• Review the test certificate of filler metal and consumable, shielding gases as per wps.
• Review the mill test certificate of materials being used at site with respect to heat number, material type as per the associated design data and drawings, etc.
• Reviewing of welding procedures specification (WPS) and procedure qualification record (PQR).
• Witness to the welder qualification test (6G,4G,3G,2G) and monitoring all parameter as per wps ( current,voltage,traveling speed)
• Preparing welder performance test record and welder ID card.
• Monitoring welder performance and discussions with client as well as subcontractors for improvements etc. in production quality
• Fit up, Welding inspection and final inspection for LTCS, P11 etc. low and high alloy steels, SS 316, 316L etc.
• piping inspection with respect to internal and external alignment, root gap bevel angel, Groove angle as per approved drawings , applicable WPS, project specifications
• Visual Inspection of welding of pipe and structure as per code requirement.
• Witness to Nondestructive testing of pipes, piping welds, structurals especiallyT, K, Y.joints ect. By Ultrasonic testing (UT), Radiography testing (RT). Dye penetrating testing (DPT). Magnetic particle testing (MPT). Review Radiography film of pipe weld. Also structure butt weld.
• Review of positive material identification (PMI), and post weld heat treatment (PWHT) and hardness testing
• Inspection of piping spool as per isometric drawing. Witness to final spool release and painting inspection
• Closure of test packs – Verification & closure of master punch list items.


EMPLOYMENT DETAILS
Company : M/s Nasser S Alhajri Corporation.( SAUDI ARABIA)
Position : QA/QC Engineer Piping & Welding (Appd by SABIC)
Duration : Sep, 20 onwards (2008) to till now
PROJECT : Saudi Kayan Phenolics Project, Chemanol Project
(Al- jubail)

Responsibilities

• Liaise with QC Engineer and client representative for day-to-day quality related activities of the project/ onshore.
• Review of all approved WPS.
• Conducting material inspection as per the ASME section II.
• Supervise & Monitor the Welding activities as per Quality Control Plan and according to ASME IX, ASME VIII AND API 1104 and ASME B31.3 standards.
• Check flow direction arrows on valves; verify that the properly identified valves are installed in accordance with the flow diagram.
• Conducting welder Qualification Test as per client approved WPS
• Monitoring and Inspection of fit-up for pipe joints with dimensional and orientation, welding activities in all area of the project as per welding and fit-up inspection request from construction foreman and supervisor.
• Witnessing welding activities during welding like Inter Pass temperature and Inter Pass cleaning.
• Randomly Inspect filler materials and check its documents, to ensure that the proper electrodes are in accordance with the approved welding procedures. Check the typical certified material test report (C.M.T.R.) when purchased, the proper storage, and the system on controlling and distributing the electrodes, Check flow direction arrows on valves; verify that the properly identified valves are installed in accordance with the flow diagram.
• Preparation and review of test packages
• Verify that control valves and other items that were removed for the test are replaced.
• Interpretation of Radiographs and UT result as per ASME section VIII.
• Witnessing non-destructive testing for welds which involves R.T, M.T, P.T,U.T. & PWHT.
• Conducting cleaning and gauging for piping and pipelines as per given requirements.
• Witnessing the hardness testing for parent material heat affected zone and weld.
• Experienced in interpreting the results of Non-Destructive Tests (for RT,UT,MPT & DPT).
• Strong Knowledge in all Arc welding processes, consumables, ferrous & non-ferrous metals and supplementary requirements such as Pickling,Passivation and Etching tests.



UB ENGINEERING LTD (From May 2008 to Sep 2008)

PROJECT : ESSAR OIL EXPANSION PROJECT, GUJARAT

CLIENT : ESSAR CONSTRUCTIONS LTD,

POSITION : QA/QC Engineer

Suzlon Infrastructures & Services Ltd Aug2007to May2008)

Position : Engineer (O&M)

Project : Erection of Heavy equipment, turbines, Generators and Gear Boxes


COMPANY : H’Reck Engineers private limited (May 2003 to July 2007)
PROJECT : RELIANCE INDUSTRIES LIMITED, REFINERY PROJECT, A.P
POSITION : QA/QC Junior Engineer (Piping & Structural)

Role:
• Following WQP, ITP,& other work procedures.
• Inspecting the materials regarding Traceability, Physical condition and
Drawing requirement.
• Reviewing WPS /PQR / Welder Qualification records.
• Inspecting Joint Configuration of Fit up prior to weld as per WPS.
• Checking alignment / Orientation of pipes as per Iso Drawing.
• Surveillance of welding parameters / Consumables for compliance with WPS.
Monitoring calibration status of welding machines, Inspection tools, Quivers,
Witnessing the welder qualifications
• Brainstorming the welder about the techniques to improve quality.
• Coordination with the client during quality Walkthrough.
• Generating quality control reports, weld key plan, line history sheets.
• Inspection of welding consumable store, material preservation


Scad Industries - Tutucorin (July 1998 to Feb 2003)

POSITION : TRAINEE IN QA/ QC (Activities in Fabrication Shop)


3. Education & Training - CV/Resume Part 3 [Mandatory]

Academic Details
Institution/University Diploma Year Percentage
Sankar Institute of Polytechnic
D.M.E
(MECHANICAL) 1995-98 62
Meenakshi Matriculation School SSLC 1994-95 60

TECHNICAL QUALIFICATION
• AMERICAN WELDING SOCIETY – CERTIFIED WELDING INSPECTOR
CERTIFICATION NUMBER: Waiting for result
• ASNT NDT LEVEL-II (RT, UT, MT, PT)


4. Computer Skills - CV/Resume Part 4 [Mandatory]
MS Office

Autocad 2000
5. Other Skills - CV/Resume Part 5 [Optional]
Fabrication & Erection Inspection of various welded heavy steel structures such as crane girders,columns,galleries & beam
• Visual inspection of final weld profile.
• Witnessing the NDT methods and PWHT process
6. Additional Information - CV/Resume Part 6 [Optional]
-


 

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QA/QC Engineer Piping & Welding, SABIC approved, Nasser S Alhajri Corporation Saudi Arabia
CV/Resume ID no.: 107627

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