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CV Refractory Engineer / Ceramics Refractory Quality Controller Aker PowerGas Pvt. Ltd Mumbai India

 
Refractory Engineer / Ceramics Refractory Quality Controller Aker PowerGas Pvt. Ltd Mumbai India

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CV/Resume ID no.: 108501

Location (Residence): Erode, India
Citizenship: India
 
Languages:
  Native: Tamil
  Other: Hindi, English
 
Education & Experience: Work Authorization & Relocation:
Education:
  Masters in Ceramics

Years of Experience: 5 years
Authorized to work in:
   Mexico
Present Location:
   India, Rayagada
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Technician Level Manufacturing Experienced 2 years
Other Other Experienced 2 years
Technician Level NDT Experienced 8 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Dear Sir,

With reference to your mail, please accept my enclosed resume in application for the position you have available for Materials Science and Ceramic Engineering, I am confident that my education and skills have prepared me for your available position, and my unique abilities will enable me to contribute significantly toward your objectives.

When you review my enclosed resume, you will find that my background includes M.Sc.,(Tech) in Materials Science and Technology and M.Tech degree in Ceramic Technology along with following professional and project work experience:

Currently working in Aker PowerGas Pvt. Ltd , - Mumbai as a Quality Engineer for accurately checking and efficiently performing in work to refractory selection, testing and manufacturing process for the industries.
Process calculation for Chemical, Ceramic and Glass industries.
Having adequate knowledge in Solid -State Physics and theoretical Physics.
Two years work experience in the metallurgical industrial process in iron and steel making.
One year project work experience in flow control products based on refractories in Tata Refractories Ltd., Orissa, India.
Two year's work experience in the selection and application of refractories along with production of iron and steel making at Sakthi Auto Component Ltd., - Erode.

2. Work Experience - CV/Resume Part 2 [Mandatory]

WORK EXPERIENCE

Aker Power Gas Pvt. Ltd. –Mumbai - Refractory Engineer / QC & QA

Client: Vedanta Aluminium Ltd., - Langigarh – Orissa.

(Alumina Refinery Project) From May 09*

 Responsibility: Refractory Quality Controller – Calcinations Plant.

Role:

• Capable of Testing and Inspection of refractory materials, Refractory selections.
• Process Monitoring, Operating conditions of furnaces and other refractory linings.
• Design of refractory, Consumption pattern and Scheduling of Refractory castable lining, brick lining and gunning.
• Monitoring of Refractory installation procedures and compliance to Quality Assurance Systems, SOPs, and SMPs.
• Advising to supervisors for delivering best quality job.

Vedanta Aluminium Ltd., having interests in aluminium, copper, zinc, lead and recently, iron’s & steel. The group has operations in India, Australia, and Zambia... In India at Lanjigarh project plan is to be construction of 3 units for calcinations in Outo Tech Design – GmBH and Producing 9900 MT alumina per day and consumption of refractory is 3000 MT. VAL is one of the world’s premier alumina refining complex in terms of its technology, human resources and high quality infrastructure.

Sakthi Auto Component Ltd (MNC) Erode – Assistant Manager

Cupola Furnace Installation and commissioning Project (Sep-07 to Apr- 09)

 Responsibilities: To the production of S.G Iron and Grey cast iron and the selection, application of refractory materials for long campaign cupola operation, assisted by M/s. Allied Minerals Pvt. Ltd ., USA. Especially for well zone and melt zone/oxidation zone.

Role:

• Installation of refractories in 55 tonnes capacities of holding furnaces (Inductotherm make), press pore make –Saint Gobain, induction furnaces

• Monitoring the refractory material life for long campaign furnaces and other induction furnaces, ladle equipments etc.,

• Budget preparation and planning of refractory procurement for repair, maintenance and shutdowns and timely completion of refractory jobs.

• Inspection for the quality of refractory bricks done under the guidance of me at Valley Refractories Ltd, - Jarkand, for cupola fire bricks (HD), insulation bricks and high alumina bricks.


Sakthi Auto Components Ltd (MNC), that is engaged in production of safety critical items for the automotive segment, brake discs and steering knuckles every month to Delphi in the US and Mexico for the last two-and-a-half years.

Tata Refractories Ltd., - Orissa, Research Trainee – (Jun 06 – May 07)

 Responsibilities: Research & Development (R &D), Lab Testing

Role:

• Project work carried out in “Influence of Process Parameters on Structure and Properties of Alumina – Carbon System in Slide gate plate” for continuous casting of molten steel from furnace to ladle and ladle to casting.

• Follow the manufacturing process of nozzle, slide gate plates, pouring plugs, refractory bricks – high alumina, silica, magnesia, dolomite, and monolithic castable/ cements for ramming and gunning.

• Knowledge in Brick test, Castable test, Bulk Density(BD), Apparent Porosity (AP), Cold Crushing Strength (CCS), HMOR, RUL, Abrasion Resistance, Spalling, Corrosion Test, Creep test, Thermal Conductivity etc.,

Sri Padma Balaji Steels & Alloys Pvt. Ltd., - Annur,

Metallurgist - (Jun 03 – May 05)

 Responsibilities: Quality Controller (QC)

Role

• Inspection of iron & steel casting products.
• Mechanical Test – Hardness Test, Tensile Strength, Bending Test, Impact Test.
• Heat Treatment for Steel (Quenching & Normalizing)
• Sand test, Carbon test, Pattern Making and Molding.
• NDT – UT, RT and Liquid Penetration Test.

TECHNICAL SKILL


• Well-known Process Technique for making Steel Structure using Iron–Carbon diagram
• Production and Testing of Refractory materials, Selection and Application of Refractory for Furnace Lining and Kiln etc.,
• Knowledge in Mechanical Testing and Heat Treatment Processes of Steels, Glass Ceramics, Tiles, and Selection of Raw materials.
• Performance and result oriented
• Team work, consulting view with seniors and trusts on subordinates.

FIELD OF INTEREST

Materials Science – Solid State Physics, Iron and Steel making, NDT, Polymer Science, Thin films Technology, Electronic Ceramics, and Physical Metallurgy

Ceramics - Refractory in Production and applications - Refrctories for furnace lining, Glass Engineering, White wares and sanitary ware products.


3. Education & Training - CV/Resume Part 3 [Mandatory]

OBJECTIVE

To work in a corporate entity, which provides a challenging and competitive work environment and a part of an organization, which can be enable to realization of individual potential and capabilities to develop system in the field of Materials Science and Ceramic Technology.

EDUCATIONAL QUALIFICATION

M.Tech (Ceramic Technology), Anna University – Chennai

M.Sc., Tech (Materials Science & Technology), Madurai Kamaraj University – Madurai

B.Sc., (Chemistry), Bharathiyar University – Coimbatore


4. Computer Skills - CV/Resume Part 4 [Mandatory]
C, C++, JAVA, MS WINDOWS
5. Other Skills - CV/Resume Part 5 [Optional]
PRODUCTION AND QUALITY AND PROJECT MANAGEMENT, DYNAMIC
6. Additional Information - CV/Resume Part 6 [Optional]
KNOWLEDGE IN MECHANICAL STRENGTH AND TESTING

 

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Refractory Engineer / Ceramics Refractory Quality Controller Aker PowerGas Pvt. Ltd Mumbai India
CV/Resume ID no.: 108501

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