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CV Chemical Engineer, Process Engineer, Quality Manager - REHAU Privately Held Plastics Company

 
Chemical Engineer, Process Engineer, Quality Manager - REHAU Privately Held Plastics Company

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CV/Resume ID no.: 108725

Location (Residence): Cullman, United States
Citizenship: United States
 
Languages:
  Native: English United States
  Other: None
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in Chemical Engineering

Years of Experience: 12 years
Authorized to work in:
   United States
Present Location:
   United States, Cullman, AL
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Engineering Chemical Experienced 12 years
Engineering QA/QC Experienced 2 years
Management QA/QC Experienced 2 years
Sales/Marketing Technical Sales Experienced 3 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

ENGINEERING & QUALITY MANAGEMENT PROFILE

12 Years’ Management and Leadership Experience in Quality Assurance, Process Engineering, Problem Solving in the Chemical and Automotive Industries • Supervised 6 direct reports • High Level of Customer Interaction • Led High-Profile Projects to Successful Results • Six Sigma Black Belt • Earned Multiple Awards for Exemplary Performance • Earned BSChE Degree
Accomplished, outcome-driven manager with success in leading challenging initiatives, with emphasis on strategic planning, manufacturing, process engineering, quality assurance, project development, budget management, and improving supplier and customer relationships. Fully computer literate, including Windows OS, Microsoft Word, Excel, Power Point, and Project as well as proprietary applications. Ability to quickly learn new hardware and software. Available for travel and relocation.

CORE SKILL AREAS
Team Building & Leadership; Quality Assurance (QA/SA) Production Solutions Analysis & Implementation; Six Sigma & Lean Manufacturing Methodologies; Product Development; Expert in Paint and Coatings
Process Analysis, Evaluation & Troubleshooting; QS 9000, TS 16949, and ISO 14001 Compliance

2. Work Experience - CV/Resume Part 2 [Mandatory]

REHAU – Cullman, AL 2005-2009
15,000 employees, Privately Held Plastics Company

Quality Assurance, Technical Manager - Paint (2007-2009)
Responsible for approving all incoming paints and coatings, and reducing all paint related defects while managing supplier and customer relationships. Supervised 6 direct reports while managing a Quality Management System. Reported to Corporate Quality Manager in Leesburg, VA.

KEY CONTRIBUTIONS & ACHIEVEMENTS:

• Created new incoming paint approval process which reduced Rehau’s costs associated with batch approval by 35 percent
• Implemented database to track color data which reduced customer complaints by 40 percent
• Improved our Supplier score with key customer by reducing our PPM by over 60 percent

Paint Process Engineering (2005-2007)
Managed development projects from quotation phase through transition into production including development budgets up to $300,000 at one time. Evaluated and sourced paint tooling. Reported to Technical Center Unit Manager - Paint.

KEY CONTRIBUTIONS & ACHIEVEMENTS:

• Led the implementation of a solvent recycling program which reduced the costs associated with hazardous waste disposal by over $100,000 per year
• Co-developed an innovative product that reduced Rehau’s processing costs by 50 percent over the product it replaced; Over $3 Million in new business awarded with product to date
• Qualified a new tooling supplier which reduced cost associated with paint tooling by more than 30 percent over previous tooling supplier

RED SPOT PAINT AND VARNISH COMPANY – Evansville, IN 1999-2005
$100 Million Privately-Held Paint and Coatings Company

Design Team Leader (2002-2005)
Managed the development of new products, while leading lean manufacturing efforts throughout the manufacturing process. Reported to Vice President of Research and Development.

KEY CONTRIBUTIONS & ACHIEVEMENTS:

• Developed new Adhesion Promoter for TPO and PP substrates which had 50 percent higher solids and significantly better performance over competitive products.
• Reduced milling time by over 25 percent which resulted in significant reductions to the cost of our manufacturing process for coatings.
• Implemented logistical layout in Shipping department which saved time and reduced labor cost by 33 percent.

Technical Sales / Service Representative (2002-2005)
Traveled frequently to customers to explained technical benefits of our products. Secured new clients and resolved problems to salvage business where needed. Reported to North American Sales Manager.

KEY CONTRIBUTIONS & ACHIEVEMENTS:
• Developed a mathematical color correlation with a Canadian customer which maintained $2.5 Million of business and reduced quality complaints by 70 percent.
• Improved Mexican customer’s First Time Quality numbers by 50 percent in only 3 months, which led to $450,000 worth of new business.

US PAINT CORPORATION, - Saint Louis, MO 1997 - 1999
$35 Million Privately-Held Paint and Coatings Company

Research and Development Chemist

Chaired the Filtration committee and served as a member of the SPC and Process Improvement committee. Managed development projects and performed applied research. Reported to Technical Director.

KEY CONTRIBUTIONS & ACHIEVEMENTS:

• Improved the chemical resistance of epoxy primer used in the Aviation Industry by 25 percent
• Implemented absolute filtration system which improved Quality by over 20 percent.


3. Education & Training - CV/Resume Part 3 [Mandatory]

ASSOCIATE OF ARTS, ENGINEERING: Northeast, Booneveille, MS
BACHELOR OF SCIENCE, CHEMICAL ENGINEERING: University of Mississippi, University, MS
GRADUATE SCHOOL: 33 credit hours at the University of Southern Indiana, Evansville, IN towards Master of Science Degree in Industrial Management
SIX SIGMA BLACK BELT: Certified by Expert Rating Solutions


4. Computer Skills - CV/Resume Part 4 [Mandatory]
MS OFFICE SUIT: WORD, POWER POINT, EXCEL, ACCESS
MICROSOFT PROJECT
INTERNET
EMAIL
QI MACROS: SIX SIGMA
5. Other Skills - CV/Resume Part 5 [Optional]
Extensive Project Management experience, taking projects from the development phase into production managing budgets, time-lines, and people
6. Additional Information - CV/Resume Part 6 [Optional]
HONORS & AWARDS:

Rehau Global Innovation Award (2006)
Red Spot LEADS Award Winner (2003)
Paint and Coating Association Scholarship (1998)
W. Blake Davis Award in Chemical Engineering (1996)
NASA Space Fellowship (1994)


PROFESSIONAL AFFILIATIONS:

American Society for Quality (ASQ)


 

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Chemical Engineer, Process Engineer, Quality Manager - REHAU Privately Held Plastics Company
CV/Resume ID no.: 108725

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