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CV Completions & Commissioning Manager J. Ray McDermott Singapore Prosafe FPSO Single Buoy Mooring SBM

Completions & Commissioning Manager J. Ray McDermott Singapore Prosafe FPSO Single Buoy Mooring SBM

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CV/Resume ID no.: 110461

Location (Residence): Singapore, United Kingdom
Citizenship: United Kingdom
  Native: English United Kingdom
  Other: Spanish Traditional Sort
Education & Experience: Work Authorization & Relocation:
  Vocational in Mechanical Engineering

Years of Experience: 25 years
Authorized to work in:
Present Location:
   Singapore, Singapore
   Anywhere (International)
Category Subcategory Ability Experience
Engineering Commissioning (+ Pre-) Expert 23 years
Management Commissioning Expert 23 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]


A Successful highly motivated and professionally qualified Mechanical Engineer with over 25 years extensive experience in construction, pre-commissioning & commissioning site engineering projects. Experience in new build & conversions of FPSO’s, integrated deck Oil & Gas Production platforms, LNG receiving and vaporising Plants & Gas gathering and processing plants. Widely experienced in working and leading motivating multi-disciplined workforce with diverse national, lingual and cultural backgrounds in all aspects of construction, mechanical completions & commissioning activities within the petrochemical, oil & gas industries and processing industries.

A skilled communicator, in both written and oral forms with experience in maintaining project planning schedules and managing client / contractor operations with minimal support from Senior Management, with an enthusiastic flexible approach to site based operational environment. Proven skills for co-ordination & interface management / communication / work organization. Vastly experienced in FPSO projects.

2. Work Experience - CV/Resume Part 2 [Mandatory]


May 08 to present J. Ray McDermott
PROJECT: PLATONG GAS II Development (3.3 Billion USD)
Position Commissioning & Operations Assurance Manager
Located at the corporate JRM offices in Singapore, and Fabrication yard in Batam, Indonesia. Project contractor for delivery of Living Quarters with utility deck (POB 200+) and Central Processing Platform Integrated Deck (20,000 tons), Flare Tower and jackets for all facilities.

Roles and responsibilities as per the following;
Manage and control the development of pre-commissioning and commissioning functions applicable to all phases of the project. This included the Bid/Estimation Phase, project mobilization and execution phases. Also facilitate hand-over activities scope completion.

• Compilation of Commissioning Budgets (Manpower resource and mobilization, Temporary Equipment Rentals, Vendor Mobilizations, Test Equipment, Operations & Maintenance Manuals).
• Management of commissioning team 96 personnel.
• Recruitment of skilled experienced Commissioning Engineers aligned to Mobilization schedule and Commissioning organization chart.
• Asset management of all procured and delivered equipment, packages and components. Development of system O&M Manuals and Start-Up Procedures.
• Detailed development of stringent Preservation Procedure and data base for monitoring preservation activities.
• Development of all Commissioning & Function Test Procedures.
• Identification and breakdown of all subsystem boundaries limits (P&ID, SLD, D&ID’s, F&G Zones, and Telecommunications).
• Liaison with detailed design engineering team’s reference to hook-up details.
• Factory Acceptance Test (FAT) witnessing (Solar Turbines T70 6.6Kv).
• Development of detailed Mechanical Completions Data Base (PIMS 2000), including all Inspection Test Records (ITR’s) for MC & PC scope.
• Issue of detailed “S” curves of actual / planned progress.
• Development of subsystem sequence logic schedule.
• Various other commissioning support deliverables.
• Reporting directly to project director.

Nov 07 to April 08 Prosafe
PROJECT: FPSO NINGALOO VISION (short term project as replacement for ex commissioning manager)
Position Commissioning Manager
Located at the Prosafe offices Singapore & FPSO Fabrication & Integration yard Singapore. Position as Commissioning Manager of a conversion FPSO, managing a team of international and local commissioning engineers.

Development of MC/PC & Commissioning execution schedulable (level 3 system and subsystem). Development during the project of all MC & Commissioning deliverables, with interface to detail design engineering and vendor suppliers so as to ensure an approved detailed schedule for completion and commissioning activities.

Pre-commissioning/Commissioning Preparatory Phase:
• Management and proper implementation of all Pre-com/Comm requirements.
• Ensures that MC Database (PIMS – CR2) is populated and linked in a timely and efficient manner, with particular attention to the system/subsystem breakdown, the test/check sheets are developed, etc. Coordinates checks and audits so as to guarantee the quality of the MC database.
• Responsible for development of approved commissioning procedures – including commissioning strategy and associated common support procedures (LOTO, Punch list, and As-Built, Mc Manual, Turnover & Acceptance, N2/He Leak Test, and Preservation Procedures etc).

Commissioning Execution Phase:
• Responsible to ensure HSE is given the highest priority, e.g. Commissioning personnel are adequately trained, Permit to Work procedures are duly applied and job instructions complied with, potential hazards are immediately addressed.
• Management and control of all Pre-commissioning status and approval for system/subsystem hand-over from Construction to Commissioning (RFC).
• Supervises and coordinates Commissioning activities on the Marine and Topsides Utility and Process Systems, including sub-sea (and associated equipment). In particular, the update of the Commissioning schedule, provides input as required (e.g. planning of baseline inspection activities); ensuring that commissioning activities are completed as per schedule; ensuring that inter-discipline checks are performed by the commissioning team; controlling the timely issue and the accuracy of all progress reports; coordination of all onsite vendors; ensuring that temporary utilities, tools, spare parts and consumables are available during the integration and commissioning execution phases.

June 06 to Nov 07 BHP Billiton (Client side)
PROJECT: Stybarrow FPSO Development (entire project duration post FEED)
Position Commissioning & Completions Manager / Coordinator
Located at the BHP Perth offices Western Australia & FPSO Fabrication & Integration yards Singapore. Position as BHPB Billiton client representative for Pre-Commissioning & Commissioning of a new build FPSO with design Oil handling capacity of 80K bbl/d, Produced water capacity 95K bbl/d, Gas handling capacity 45mmscfd, Water injection 110K bbl/d complete with dis-connectable mooring system. During this Commissioning preparation phase responsibilities and deliverables including development of commissioning procedures for Pre & Post FPSO installation, testing of Subsea controls, hydro testing Flow lines/Risers and umbilical’s, flow assurance and Subsea controls. Liaison with main contractor Modec in the development of accurate integrated commissioning Procedures, support documentation (Mechanical Completion Procedure, ITR’s, Commissioning Manpower resourcing, PTW Procedures, Spares, Punch Lists, Vendors etc) and commissioning schedule for both Hull marine systems and FPSO Topsides/Turret, Utility & Process modules.
Main Responsibilities included:
• Development of Completions Data Base (Project Tools) to incorporate Engineering Lists with Project Tag/ITR/Subsystem allocation.
• Development of P&ID/Elec SLD Subsystem Boundary Limits.
• Manage Pre-Commissioning & Commissioning activities directing assigned System Responsible Commissioning Engineers.
• Liaison with Engineering design office interpreting design drawings and specifications, inclusion of commissioning execution temporaries requirements.
• Knowledge and practice QA / QC HSE procedures.
• Consult with Fabrication Yards QA/QC groups with reference to Mechanical Completion.
• Liaison and coordination of all onsite Commissioning Vendors.
• Liaison and coordination with Third Party Surveyors ABS reference to witnessing of critical MECHANICAL Completion/Pre-commissioning & Commissioning.
• Addressing critical path issues and highlight deficiencies non-conformance.
• Decision making and provide guidance, problem solving capabilities to Construction Mechanical Completions & Commissioning Teams.

June 05 to June 06 SHELL (SEIC)
PROJECT: Sakhalin Project Phase 2 – Lunskoye-A & Piltun Platforms (1 Year contract for onshore posting in S.Korea)
Position Lead Mechanical Commissioning Engineer
Located at the South Korean Fabrication & Integration Module Yard (Samsung Heavy Industries), development of Commissioning Procedure method statements, Job Card man hour estimations, Compilation of Mechanical/Process Isolation Procedure. Identification of temporaries required for execution of method statement Commissioning Procedures. Pre-Commissioning & Commissioning of Topsides Utility/Process systems and Drilling facilities prior to load-out and sail away. Mechanical systems planning, resource allocation, overseeing and reporting progress to the Senior Mechanical Engineer, Pre- handover field inspections (Tri-Party Walk Downs).

Nov 02 to May 05 SAIPEM Energies
Position Power Generation Manager
Located at the Singapore Fabrication & Integration Module Yard (SMOE), coordinating a team of Integrated Construction & Commissioning Engineers and sub-contractors in the preparation and completion of all Construction, Pre-Commissioning & Commissioning activities of the following main activities:
• Completion of Modular Construction Activities including all Electrical Power Distribution LER’s (onshore and Integration sites).
• Completions as per Mechanical Completion Subsystems Priorities.
• 3 x 23 Mw LM 2500+ Main Power Generators (Nuovo Pignone)
• 1 x 5.2 Mw Essential Diesel Generator (Unatrac)
• 1 x 1.4 Mw Emergency Diesel Generator (TSL)
• Sizing of Load Banks (resistive and reactive 12 Mw) and Step down Transformers (11Kv / 400V)
• Engineering of temporary Generator cooler system.

Pre-Commissioning & commissioning of the following Process systems:

• Gas Compression HP / IP / LP (Nuovo Pignone / Solar / AC Compressors)
• Gas Dehydration & Regeneration (Prosernat)
• Chemical Injection
• Water Injection (Weir Pumps)
• Methanol Systems
• Crude Oil Treatment & Separation (Kaeverner)
• Fuel Gas Treatment

Pre-Commissioning & commissioning of the following Utility systems:

• Utility Air, Instrument Air (Danmar Compressors)
• Diesel Fuel
• Drains (HO, DC, DO)
• Fire Water (Frank Mohn Fire Pumps)
• Nitrogen (LP & HP)
• Fresh water & Potable water
• Pedestal Cranes (Oil States)
• Heating & Cooling Medium

Coordination and interface with the Module yard construction teams, planning departments, preservation groups, material control and HSE groups.
Development of detailed Pre-Commissioning & Commissioning execution plan by system / subsystems / durations / Manpower requirements / vendor services.
SAIPEM Energies
Commissioning Coordinator
Located at the Engineering Design offices in Paris, coordination of a team of Multi-disciplined Commissioning Engineer’s in the development of all Commissioning Procedures (TCP’s) and support documentation for Topsides Process / Utilities and Hull Marine systems for an EPC Contract FPSO. Planning & scheduling of all Pre-Commissioning / Commissioning activities for execution phases. Close liaison with engineering design teams in review of project and vendor documentation. Attendance of F.A.T’s. Progress measurement, subsystem limits breakdown, document weighting, vendor call-out, Inspection Test Record (ITR’s) development, Completions database (WinPCS) population and linking to assigned subsystems, N2/Helium Leak Test procedures, and man hour allocations/durations per worksites, preservation plan development, and technical reviews and Completions presentations to Client.
SAIPEM Energies
PROJECT: Hazira LNG Port & Terminal (Shell) – Stand in Commissioning Manager for project, as directed by Saipem Project Director
Commissioning Manager
Located at the Engineering Design offices in Paris, involved in the early project preparation phase, responsible for compilation of Project Commissioning and Execution plan, Compilation of Commissioning Schedule (Primavera), Organograms, Document responsibilities allocation, Commissioning team mobilization schedule, vendor resources, Preservation Procedures, F.A.T. Scheduling, break down of systems /subsystems allocation. Early Preparation phase to ensure that all Project Milestone deliverables are met in accordance with the overall project schedule. Review of vendor documentation and project Engineering P&ID’s. Liaise direct with Client Commissioning Manager (Shell) and Saipem Project Manager.

Oct 01 to Nov 02 Single Buoy Mooring (SBM)
PROJECT: FPSO Brasil (Petrobras) – (Offshore Brazil Location)
Position Completions / Commissioning Manager
Located offshore Brazil Roncador Field, final commissioning and 1st Oil/Gas phase of FPSO with a production rate of 180,000bbl/d, development 1st Oil commissioning plan/schedules, liaise with client during acceptance inshore phase and satisfy all harbour authorities rules and regulations. Handover Topsides and Turret Process facilities to operations group. Manage all completions team, vendors and local labour. Close out of all Engineering queries, “as-built” P&ID’s and vendor documentation. Third party verification with certifying authority ABS and Petrobras client at deepwater location to demonstrate performance/reliability of commissioned systems including string test of Gas Lift train using gas cocktail test medium.
Single Buoy Mooring (SBM)
PROJECT: FPSO Brasil (Petrobras) – (Integration Yard Singapore Location)
Senior Mechanical Commissioning Engineer
Located at conversion yard (Keppel fell Shipyard) Singapore, coordinating with module yard fabricators for Mechanical Completion of Topsides process and utilities modules, compiling all yard carryover scope and manpower requirements. Quayside commissioning of Deck/Turret cranes, maintenance trolley’s, utility systems (Air, N2, Sea Water, Heating/Cooling medium, Diesel, Fresh/Potable water), Fuel Gas, Flare Gas, Booster Gas & Gas Compression, TEG dehydration/regeneration, Water Injection/treatment packages, oil processing modules, all Turret related systems and handling facilities, coordination of all onsite vendors, allocation of planned commissioning activities to multi-national commissioning team of which operations group are integrated.
Single Buoy Mooring (SBM)
PROJECT: FPSO Brasil (Pterobras) – (Onshore Engineering, Monaco France Location)
Senior Mechanical Commissioning Engineer
Located at the offices of SBM in Monaco, responsible for the compiling and writing of the project commissioning programs/procedures for Topsides/Turret process systems. Liaising with engineering design to populate databases and review of P&ID’s and vendor supplied documents for design review. Vendor co-ordination and allocation of work scope to Keppel yard based in Singapore. Factory Acceptance Test (F.A.T) attendance and site visits to vendor suppliers. Reporting directly to the Commissioning Manager.

3. Education & Training - CV/Resume Part 3 [Mandatory]


1974 - 1979 Clegwell Comprehensive
"O" Level Standard, 8 passes.
1979 - 1984 Royal Navy Marine Engineering School
Marine Engineer 1st Class AMC. City & Guilds 1, 2, 3 & 4. Higher National Certificate (HNC Engineering).

COURSES ATTENDED - Computer Literacy & Information Technology C.L.A.I.T.
- MS Access Level 2.
- Offshore Survival, South Shields Marine
College - Certificate
- Four-Day Offshore Basic Fire Fighting Course
- Four Day Offshore Basic Fire Team Work
- Automation & Instrumentation - Diesel Engine.
- Five Day Offshore First Aid Course
- One Day Skyscape Course
- Shell Opris Course
- MS Access Level 2 Course.

4. Computer Skills - CV/Resume Part 4 [Mandatory]
Experienced in various software with the most common project software being, MS Word, Excel, Power Point, Access, Project
5. Other Skills - CV/Resume Part 5 [Optional]
Good Communicator and self supervised manager, who can ensure team work ethics for the good of a project, working always within HSE procedures and standards, conversant with working in multi cultural and lingual operational departments.
6. Additional Information - CV/Resume Part 6 [Optional]
Available as required, with preferred locations being South EAST ASIA


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Completions & Commissioning Manager J. Ray McDermott Singapore Prosafe FPSO Single Buoy Mooring SBM
CV/Resume ID no.: 110461

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