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CV QA/QC Manager Welding, Inspection & NDT Alstom Power Middle East, Europe Zone and East Asia

QA/QC Manager Welding, Inspection & NDT Alstom Power Middle East, Europe Zone and East Asia

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CV/Resume ID no.: 111555

Location (Residence): Cairo, Egypt
Citizenship: Egypt
  Native: Arabic Algeria
  Other: English
Education & Experience: Work Authorization & Relocation:
  Bachelors in Engineering

Years of Experience: 15 years
Authorized to work in:
   United States
Present Location:
   Egypt, Cairo
   Anywhere (International)
Category Subcategory Ability Experience
Management QA/QC Experienced 12 years
Inspection/Expediting Welding Inspection Experienced 7 years
Quality (QA/QC) Quality Control Experienced 6 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]


· QA/QC Manager (Welding, Inspection & NDT): with 15+ years of experience of relevant supervisory experience in quality management in EPC contracts, Oil & Gas fields, Power Piping & Energy Projects, Power Stations, Pump Stations, Pipelines, Storage Tanks, Steel Structure, Cathodic Protection, Refineries, and Petrochemical Plants.
· Thorough knowledge of Quality management techniques and practice. Providing management, leadership skills and demonstrable excellence in managing multiple projects and personnel. Ability to meet deadlines while managing multiple competing priorities, prepare and deliver presentations to customers and manage financial aspects of projects and maintain control within schedule and budget requirements.
· Experienced in Projects different in different global zones (Middle East, European Union, USA, India and East Asia) with multinational global/engineering companies (ALSTOM. TOTAL, KAVERNOR, BECHTEL…).

· BACKGROUND AND QUALIFICATIONS: Experienced in using of international standards and codes. ISO systems and application, API (1104, 1110, 1102, 1107, 5L, Q1, ISO9001 650, 653 etc), ASME (B16.*, B31.* Series and BPV), AWS (D1.1, A2.4, A3.0, B2.1 and A5.*), ANSI (ISO-ASQ 9000 and B16.*), EN & PED requirements

2. Work Experience - CV/Resume Part 2 [Mandatory]


03/2008 - Present ALSTOM POWER – USASuppliers Review and QA/QC Manager Middle East, Europe Zone and East Asia
- Establish and support “Advanced Product Quality Planning” strategies and objectives for supplier product qualifications, product introductions and engineering changes. Manage the different projects quality processes to ensure construction activities are executed to deliver products meeting defined quality standards in line with scheduling, budgeting, purchasing, construction, and start-up aspects- Maintaining high standards of quality, reliability, and safety. Determine and enforce quality and safety requirements in accordance with real company needs, based on current regulations. Evaluate and develop improved techniques for control of quality, reliability and safety.- Develop and implement QA/QC execution plans that ensure and improve the quality of products to support compliance, regulatory and customer requirements. Ensure implemented and adhered to by each supplier project management. Drive operations and procedures to achieve and maintain optimum results. Ensure that procedures are followed which provide for accurate and complete documented evidence of product conformance. Serve as an internal customer advocate to maintain operational focus and customer satisfaction. Manage ISO 9001 and ISO 14000 to ensure effective quality processes and integration of Lean continuous improvement. Works with others to devise and execute action plans to rectify potential quality issues, schedule delays, or to accommodate changes to quality system. Advises the customer and Company management of any such changes.- Develop, manage and/or Participate in audit programs to determine whether the quality system is functioning in accordance with quality assurance manual requirements. Implement inspection/audit plans, monitoring/reporting, oversee the rectification of non-conforming issues, verify effective implementation of resulting corrective actions and reporting on the performance of the quality system for review and as a basis for improvement of the quality system, assure successful root cause analysis, eliminate root causes of errors, capture lessons learned, share best practices and facilitate knowledge transfer. Responsibility to act as liaison with external parties on matters relating to the quality system- Prepare the manufacturers for site audits as required for key customers and ensure that customer issues are prioritized and followed up with a sense of urgency. Report to the top management of compliance of the quality system with applicable customer requirements; make recommendations for improvements. Manages customer relationships- Plan, manage and budget the quality resource activities including: measurements, process improvements, employee training; capability and reliability of manufacturing process and equipment; supplier and customer interaction and calibration of measuring equipment- Lead the quality resources including Quality Engineers, Quality Leaders, Quality Technicians and Inspectors. Interact and support engineering, production, purchasing, and other departments impacting quality. Provide/advice expert support in assessment of quality assurance management and program changes to improve project management processes.- Drive, coach and mentor the operations staff to establish goals and staff commitments for top priority projects as well as their effectiveness in managing change. Ensure quality performance data is presented for each facility to the senior management team. Develop staffing plans and recruit personnel for respective areas of functional responsibility. Supervise and provide personnel administrative, including training and review implement of Quality training program- Interface with Engineering, Procurement and Construction Group personnel to ensure that early work in support of project is executed in accordance with established Quality requirements - Monitors and reports to management on the progress of all project activities, including significant milestones and any conditions which would affect project cost or schedule

12/2001 – 02/2008 TOTAL E&P – Syria (JV in DEZPC)QA/QC Manager – Jafra Projects (12/2003 – 03/2008)Senior QA/QC (welding & NDT) Engineer (12/2001 – 12/2003)
- QA/QC Manager in the Jafra Oil Production facility and Gas compression station (CPF Extension and Wellhead Connections). The plant is located in the Jafra oil production centre of Deir Ez Zor Petroleum Company (DEZPC), a 50-50 JV between SPC and TOTAL E&P of France. It has the capacity to treat 50,000 Bbl/day of Oil and associated gas and extract small quantities of LPG and condensates responsible for the following duties:- Day to day Management and supervise the Quality Control activities of Lump Sum Projects and Maintenance of Projects as Pipelines, Flow Lines, Tanks and Piping ensuring application of Codes, Standards and Specification to ensure safe and reliable operations and developing, Managing and scheduling of all required inspection and NDE activities and through contractors in well–defined practices& procedures.- Issue general work instruction, supervision of progress and analyzing results consequences apparent within the workdays. Provide both leadership and hands on inspection in the following areas: inspection and maintenance of static equipment, pipelines and piping. Ensure the applying of Codes, Standards and Specification according with Project in Safe and Quality Completion. Supervising a multi-discipline team of QC Inspectors on site- Implement inspection criteria, procedures and Project Inspection Plan. Review and monitoring implementation of Quality Management systems and confirm application of the QA Manual in Line with ISO Quality System. Review of Documentation and Procedure, prepare of the new company’s welding procedures sets, monitor and/or review/Update the inspection & test plan (ITP), inspection and Audit checklists the WPS's, PQR's, PWHT, inspection & NDT procedures versus the specifications, Codes, P&I drawings. Review Documentation (material trace-ability, welding, repairs, painting, coating, back filling, hydro-test, NCR, RFI, ITP, IR, concession request, pre-commissioning files… etc.).- Coordinate with the contractors QA/QC & NDT group for the different inspection & NDE activities. Review NDE interpretation. Monitoring the quality systems including Quality Control Procedures and Plans for construction projects. Lessoning with contractors QA related issues. Directs workers engaged in inspection and testing activities to ensure continuous QA/QC surveillance of materials and equipment.- Performing internal quality audits. Leading the company for ISO 9001 and 14001. Handling all quality issues with project management and engineering, procurements, etc. Participation in Progress Review/ManagementØ Review meetings for system improvement. Setting up and providing quality training for the project personnel. Disposition of Non conformances and Implementation of Corrective actions.- Evaluation of Suppliers. Auditing for Quality Systems of Contractors. Planning and conducting external QA Audits of Contractors for different activities. Assisting in Regulatory bodies. Reviews of and QA requirements of Critical components. Review of Qualification and Training of contractor QA Engineers.- Supervising all new flow-lines / well connections activities as multi-discipline activities regarding Quality Control.- Interfaces with procurement, engineering and vendor to coordinate and resolve quality-related problems and/or concerns.

4/2001 - 10/2001 Kvaerner (USA) - CONOCO-Syria GAS PLANT – Hydro test & Project Engineer
9/1999 - 4/2001 Bechtel Four Seasons Hotel Cairo at Nile Plaza. Project Engineer for QA/QC (Inspection, Welding & NDT)
1/1995-9/1999 Petrojet (Egyptian petroleum construction co.), Senior QA/QC Engineer (Inspection, Welding & NDT) In the following projects/locations
· Hurghada – Gabal El-Zeit PIPE LINE (12”-65 km)· Musturod Refinery Light Naphtha Isomerization PIPING PLANT Upgrade Project(60’000 dia.inch of piping, steel structure fro new pipe-rack and new vessels)· Sumed PIPELINE (42”-40 km)· Qarun PIPELINE & early production facility (16”-55 km, Well Head, Flow lines, inlet manifold connections and three floating roof storage tanks)
- Provide technical support, review in the area of QA/QC to the Project Team - Prepare the WPS's, PQR's & WQT's for the Carbon Steel material using the following welding processes: SMAW, FCAW, SAW, GMAW and SW for the different materials as: Carbon Steel, Low Alloy Steels, Alloy steels, Stainless Steels, Low Temperature, Monel etc.- Monitor and ensure maintenance of project quality standards during construction, installation and commissioning, and to actively engage in planning and work management, together with the QA/QC departments at project sites.- RT, UT, PT & MT interpretation, prepare/review of: the inspection & test plan (ITP) according to the specifications and codes, the inspection & NDT procedures, documentation for all activities as material trace-ability, welding, repairs, NCR, RFI, ITP, IR, Preparing the final punch list items, Site welding inspection for: Dimension Check, Verticality, Alignment, Contact Bearing, Welding (before, during & after) joint design, preheat, cleaning, applying the WPS's, final visual inspection.- Preparing the hydro test loop packages based on the P&I and isometric drawings. This job included dividing/merging of loops according to the specific situation requirements, arrange Loops Inspection with Client and preparing/providing the hydro certificates for final approval.- Documentation for NCR, RFI, ITP, IR, concession request, material trace-ability, welding, repairs, painting, coating & back filling … etc.

3. Education & Training - CV/Resume Part 3 [Mandatory]

Education Mechanical Engineer, Cairo University 1994 With grade Very Good
Qualifications and Courses · Quality Management and Welding Inspection:§ Certified Welding Inspector No from American Welding Society§ Certified Lead Assessor in ISO 9001, 14001 & 18001 according to International Registrar for Certified Auditors (IRCA Registred)§ Studying Total Quality Management Diploma· Non Destructive Testing:§ Level II in RT, UT, MT & PT according to the American Society for Non Destructive Testing.· Safety training:§ Internal training in TOTAL – HSE rules:§ Cause tree analysis.§ Job risk assessment.§ Safety - Work permit preparation, responsibilities and application.§ Safety - Safety accredited.§ Safety - Explosives materials.§ Safety - Fire fighting.§ Safety -Defensive driving.§ Radiation protection certification to use and handle the radiographic material.§ Lifting equipments and scaffolding safe installation.

4. Computer Skills - CV/Resume Part 4 [Mandatory]
ComputerLanguages: Windows, Access, Word, Excel, FrontPage, PowerPoint, MS Project AutoCAD, Photoshop, Lotus Notes, SAP, Adobe collectionArabic Mother Tongue, Excellent English and Basic (on improving) French,
5. Other Skills - CV/Resume Part 5 [Optional]
· Thorough knowledge of Quality management techniques and practice. Providing management, leadership skills and demonstrable excellence in managing multiple projects and personnel. Ability to meet deadlines while managing multiple competing priorities, prepare and deliver presentations to customers and manage financial aspects of projects and maintain control within schedule and budget requirements.
· Experienced in Projects different in different global zones (Middle East, European Union, USA, India and East Asia) with multinational global/engineering companies (ALSTOM. TOTAL, KAVERNOR, BECHTEL…).
6. Additional Information - CV/Resume Part 6 [Optional]


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QA/QC Manager Welding, Inspection & NDT Alstom Power Middle East, Europe Zone and East Asia
CV/Resume ID no.: 111555

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