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CV QA Manager / Auditor, Bonatti SpA in Saudi Arabia Saudi Aramco, Reliance Petroleum Refinery in India

QA Manager / Auditor, Bonatti SpA in Saudi Arabia Saudi Aramco, Reliance Petroleum Refinery in India

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CV/Resume ID no.: 112308

Location (Residence): Aurangabad, India
Citizenship: India
  Native: Marathi
  Other: Hindi, Gujarati, English, Sanskrit
Education & Experience: Work Authorization & Relocation:
  Masters in Polymer Technology

Years of Experience: 14 years
Authorized to work in:
   India, Senegal
Present Location:
   India, Mumbai
   Anywhere (International)
Category Subcategory Ability Experience
Quality (QA/QC) Auditor Basic 20 years
Quality (QA/QC) Certification Basic 20 years
Quality (QA/QC) Quality Assurance Basic 20 years
Management QA/QC Basic 20 years
Operations Manufacturing Basic 5 years
Quality (QA/QC) Quality Control Basic 20 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

I would be interested with a LEAD profile need for driving a team of QA/QC, QMS professionals, a responsibility at corporate level, a strategic decision maker, in turn bringing the change through systems and observe a clear improvements in operation, quality, safety and performance.

Introduction: I am a PG in Polymer Technology & Certified ISO Lead Auditor since 1996, highly experienced professional with proven competencies, specifically in the functional areas of QA, QC, QMS, EMS and Technical Services in Oil and Gas (both Petroleum & Petrochemicals) industry, both at Operational and Project Environment. Being a team leader, I have handled over 15 projects right from start to end, i.e. from project studies, initialization, costing, nominating the contractors, vendor selection, land development, engineering, procurement actual construction, erection and up to pre-commissioning & commissioning, set-up, trials, capacity optimization, etc; I think about 25 years of my experience would add value to any operation.

Project base exp: Worked with the projects for setting up a refinery of 6 Billion US$ with RIL, Jamanagar India, Finolex Petrochemical Complex in Ranpar, MS, India, Reliance Petrochemical Complex, Hazira, Gujrat, India, and other different projects for Saudi Aramco in Kingdom of Saudi Arabia. These projects in India were for the new establishment set-up of petrochemical products i.e. from base raw material as Ethylene to EDC-VCM-PVC, to MEG/DEG/TED/PEG, to Polyethylene, to Polypropylene and set-up of supply & distribution function of petroleum products including terminal and retail outlet along with information management system (using SAP) and QA/QC, QMS, EMS. In KSA the projects were 1) Up-gradation of SRU by raising sulfur recovery from 95.0 to 98.7% for two plants i.e. 10 product lines (Uthmaniyah & Shedgum), SAR 700 Million, (2) Replace obsolete electricals & upgrade process control system (Abqaiq), SAR 100 Million, (3) Upgrade Flare (Uthmaniyah & Shedgum), SAR 100 Million (4) Upgrade Abu Ali gas Project SAR 500 Million.

Recently I was working as a QA/QC Manager (advising base) in Saudi Arabia for the various Saudi Aramco projects in Eastern Province, some of the projects are up-gradation of flare system at Uthmaniyah & Shedgum Gas Plants; optimize production at Mubarraz, up-grade plants & utilities at Abu Ali, etc. I was responsible for overall leading of project and corporate QA/QC, implementation and improvement of system. Bonatti was two years old in KSA and have had recently captured another EPC Company named Carlo Gavazzi Arabia and they are in the stage of becoming largest LSTK EPC provider in KSA.

Earlier to this, I was working as a core team member & Corporate Consultant at Reliance Industries Limited, we have commissioned an only-for-export refinery, a project of 6 Billion US$, in just 36 months at rock-bottom prices to create the world's largest refining hub at Jamnagar in India, capacity is 580,000 barrel a day (29 million tons a year) refinery adjacent to its earlier refining facility existing 33 million ton per annum refinery. The two units together will be the world's largest refining complex with an aggregate processing capacity of 1.24 million barrels of oil per day. Crude refining has been started from 25th Dec '08, unit-wise capacity optimization completed, first dispatch commenced.


 An incisive result-oriented professional having over 2 decades of experience in Quality Control, Quality Assurance, Customer Services, Technical Services, ISO Certifications, and Laboratory Set-up.
 Over two decades of experience leading product QA/QC in petroleum as well as petrochemicals (PP, PE, PET, EG, EDC, VCM, PVC, etc including raw materials from C1 to C4), knowledge of all international standards.
 Adroit at coordinating the entire product development - including requirement analysis, finalizing specifications, designing, prototype development and testing activities.
 Significant expertise in carrying out Trend Analysis, Process Capability, Qualitative Assessment as well as Reliability and Validity tests.
 Adept at preparing Quality Manual, SOPs, manuals & work instructions for production operations for the unit and maintaining MIS/ reports for facilitating decision making by the management.
 Demonstrated communication and relationship management skills with the ability to lead and work in cross-functional teams in a cross-cultural environment.
 Endowed with excellent organizational, analytical and technical skills and demonstrated initiative.
 Team leader, flexible, detail oriented, self-motivated.


- QA, QC, Quality Management Systems
- Process Improvement
- Lean manufacturing
- Six Sigma, SQC, SPC, TQC, Kaizen, 5S,
- Productivity Enhancement
- Technological Initiatives
- Process Validation
- Industrial Engineering
- Process Efficiency
- Cost Reduction
- Resource Management
- Material Management
- Man Management
- Budgeting & Accountability
- Team Leadership & Training

2. Work Experience - CV/Resume Part 2 [Mandatory]

May 2008 to Present: Worked as a Free Lance Advisor, Consultant and Technologist, Expert in QA, QC, QMS, Technical Services for Oil & Gas Project and Manufacturing Locations in India, ME, SE Asia, & NZ.

(a) Bonatti SpA in Saudi Arabia
Jan ’10 to Mar ‘10: Worked as a QA/QC Manager (advising role) for the various Saudi Aramco projects in Eastern Province, some of the projects are up-gradation of flare system at Uthmaniyah & Shedgum Gas Plants; optimize production at Mubarraz, up-grade plants & utilities at Abu Ali, etc. I am responsible for overall leading of project and corporate QA & QC, implementation and improvement of system. Bonatti is two years old in KSA and recently captured another EPC Company named Carlo Gavazzi Arabia and they are in the stage of becoming largest LSTK EPC provider in KSA.

(b) Reliance Petroleum Refinery in India

 Involved in project studies, initialization, costing, nominating the contractors, vendor selection, land development, engineering, procurement, actual construction, erection and up to pre-commissioning & commissioning, set-up, trials, capacity optimization, Product run on to the final dispatch.
 Commissioned an only-for-export refinery, a project of 6 Billion US$, in just 36 months at rock-bottom prices to create the world's largest refining hub at Jamnagar in India, capacity is 580,000 barrel a day (29 Million Ton a year) refinery adjacent to its earlier refining facility existing 33 Million Ton per annum refinery. The two units together is a world's largest refining complex with an aggregate processing capacity of 1.24 Million barrels of oil per day.
 Responsible for establishing the system for project quality, reporting, handling of technical queries and the coordination between client vendors and contractors for the effective expediting of the project.
 Involved in the process of vendor selection, allotment of the EPC contractor, technology selection and bringing effective improvement in the process, quality and operational performance.
 Approval of project quality procedures, formats, personnel selection, audits, surveys, system up-gradation and continual improvement – responsible for smooth functioning of the project.

Aug ’07 – May ’08 & Present: Working as a Project QA/QC Manager for the project of Saudi Aramco at Shedgum & Uthmaniyah (with an additional responsibility of MR & Corporate QA/QC Manager for Imad Company for Trading & Contracting). Sulfur Recovery Phase-II, 1 Billion Saudi Riyal project for raising Sulfur recovery from 95.0 to 98.7%.

Role & Responsibilities:
• Develop, coordinate, issue & obtain approval for Quality Manual and Project Quality Plan including Work Procedures, ITP’s, etc.
• Maintain, review, evaluate and audit the effectiveness of the Quality Management System, ensuring on its CA/PA for continual improvements.
• Work output verification with respect to standards, specifications, and specific conditions.
• Identification, root cause analysis for non-conformance areas, initiate, recommend and substantiate CA/PA.
• Management reviews, Internal Audits, 2-Week Look Ahead schedule, reports & records.
• Maintaining project / construction work quality as per the cliental requirement, its verification and documentation as per the requirement of QMS, Schedule-Q, Project Quality Plan, Saudi Aramco Standards & International Standards.

• Secured ISO 9001:2000 Certification for Imad Company as a contractor for Construction in Civil, Mechanical, Piping, HVAC, Electrical, Instrumentation, NDT & all O&G plant related works – certified by Moody International.
• Successful representation to Saudi Aramco as a Lead Quality person to deal with project scope of work and cliental quality requirements which consists of approval of Project Quality Plan, approval of Key Personnel, approval of special processes, approval of procurement process (PR, IAP, ITP, PIM, Waivers, etc).
• Smooth functioning of Project QA and QC, documentation and reporting system.
• Successful completion of three out of ten trains for bypass mode phase of the project.

Feb’04 – Jul ’07 & Present: Reliance Industries Ltd as a Regional Head Quality & Technical Services.

ABOUT RELIANCE: Petroleum Refinery, Supply & Distribution
Refinery at 815 km from Mumbai,
Largest industrial project ever in India,
Fully integrated manufacturing facility.
Refinery, aromatics, petrochemicals, power generation,
Port, terminals, pipeline network,
7500 Acres plant, 415 Acre Township,
25000 Cr (USD 6 billion), in less than 3 years,
Titanic project for its completion, 75000 workforce,
Round the clock, 19 Eiffel tower steel structure used,
10 empire estate cement used,
Length of power / control cables 14000 km,
Length of rods=170 km – LA to San Diego,
2500 Employees after commissioning
Worlds Largest Grass Roots Refinery Complex,
Naphtha based aromatics, propane based polymers,
Crude distillation (atmospheric + vacuum),
Catalytic cracking (fluidized catalytic cracker),
Catalytic reforming (plat-forming), Delayed coking
High proportion of high value products such as PP & LPG (adding over 10% on crude processed)
Nil production of low value black oils – fuel oil
Largest operating units in the world

Hydro desulphurization UOP
Catalytic Reforming UOP
Fluid Catalytic cracking UOP
Delayed Coker Foster Wheeler Inc
Sulphur Recovery Black & Veatch Pritchard
Hydrogen Generation Linde A G
Merox Treating UOP
(Selective Hydrogenation Process / Tertiary Amyl Methyl Ether)

Refinery Expansion (May ‘2005 to May ‘2008)
270 billion US$, Jamnagar Export Refinery project to complete by end 2008
Funding: 127.5 Billion debt combination,
112.5 equity capital
Margins are $3 higher than Singapore refineries
Least expensive refinery in the world, 40% lower than industry average
Third largest refinery in the world producing 660,000 barrels per day (BPD)
World# 1: Paraguana, Venezuela = 940,000 BPD
World# 2: SK Corp, South Korea = 871,000 BPD
Nelson’s complexity Index of 14 means “able to process heavier crude and achieve superior product specs” e.g. 10-ppm sulphur gasoline and diesel. This extra premium grade product would be exported to contribute gains.

Breakdown of capital investment (270 billion US$)
 Deposits for land, utilities, infrastructure=USD 133 K Million
 Construction cost USD 3641 Million
 Technical Fees USD 887 Million
 IDC & Pre-operating cost USD 694 Million
 Contingency USD 433 Million
 Margin money for working capital USD 212 Million

BSE+NSE: 108.40 USD Million
1988: 1778 Cr sales crossed
1993: 4000 Cr sales crossed
1996: Net profit 1065 Cr (338 USD Million)
1998: Total assets 35445 Cr
2000: Group profit 2500 Cr
2001: Gross Revenue 60160 Cr
2006: Gross Revenue 1,60,000 Cr
Crude Oil & NG: 30 domestic exploration blocks in 3,50,000 sq kms, refining, power, fertilizer, petrochemicals and other industries

The Attainments (as a Regional Head Quality & Technical Services with S & D Division)
− Being a core team member involved in 6 Billion USD Refinery project as QMS, technical, technology consultant and auditor (worlds largest refinery project completed in record period of 36 months)
− Establishment of S&D Function – Site selection, erection, pre-commissioning, commissioning of terminal, four depots and about 250 retail outlets with facilities
− Developed typical LIMS and also SAP module (SD, MM, QM, & PM) for Oil Business Supply & Distribution function (team member at user side).
 Analysis of quality problems related to products and services, and suggestions to the management for ensuring the solution of the problems.
 Initiated Laboratory Set-up, Method Set-up, and support to Operation during pre-commissioning & commissioning activities.
 Supervise QA/QC activities of a terminal, 4 depots & 250 retail outlets; check that customer requirements are met. Handling of customer complaints & ensuring on its resolution.
 Secured ISO certification to S & D for receipt storage and dispatch of petroleum products from own terminals and bunkering to off shore rigs, barges and vessels.
 Awarded "International Safety Award" by British Safety Council for the year 2005. Ensured adherence to IQCM requirements. Achievement targets on operations, safety, and product quality maintenance.

Dec’99-Feb’04 & Present: Mahima Packaging Pvt Ltd (Film Mfg Set-up) as a Managing Director cum Consultant Technologist.

Sep’02-Feb’04 & Present: Arihant Polymoulds & Polymers Pvt Ltd (Printing, Pouching & Lamination Set-up), as a Director cum Consultant Technologist.
The Attainments
 Achieved:
− Rs. 6 Million of turnover in the second year since start of business.
− Break-even point in the third years from business started.
 Project of PE film line establishment – Technology selection, site selection, construction, erection, pre-commissioning, commissioning, trials and set-up.
 Pivotal in developing Print Lam, Stretch Wrap & Shrink Wrap Films to the total customer satisfaction without any help from technology / agents.
 Expanded the customer base to national level with distribution channels at metro-cities.
 Widespread customer satisfaction due to Innovative Quality Product with Services.

Apr’96-Dec’99: Worked with Cosmo Films Ltd (15th Apr ‘1996 to 5th Dec ‘1999) as a Deputy Manager-Quality Assurance and Management Representative for QMS implementation.
The Attainments
 Product QA/QC for the existing BOPP film production lines and expansion of additional lines construction, erection, pre-commissioning, commissioning, trials and set-up.
 Introduced ERP (Enterprise Resource Planning), which reduced cost of communication, manpower, Production.
 Profitability boosted from negative to INR 80Lac to 2.8Million to 6.3Million in consecutive years.
 Developed and implemented company quality policy and objectives, departmental procedures and work instructions to ensure that all the process and tests are carried out according to the requirements of ISO and other related international standards. Up-grading it periodically & check its effectiveness.
 Develop inspection and test plans, calibration schedules, and equipment maintenance schedules, ensure its implementation & check the effectiveness.
 Developed and implemented policies and programs for ensuring the quality of products, which meets all the customer requirements (external and internal).
 Developed testing facility within plant for incoming goods, demarcation of goods receipt, calculating item wise lead period to maintain minimum inventory, auto-ordering via emails, monitoring this cycle on continuous basis up to Goods Issue Notes, Goods Receipt Notes, Issue, Payments, Stock, Purchase Requisition, Purchase Order, etc.
 Acquired ISO certification in the second year.
 Initiated development of new & innovative product & spreading of customer base.
 Pivotal in reducing customer complaints increasing customer satisfaction index, realization and profit margin.
 Enhanced product realization cost, declined production wastages.


Mar’93-Apr’96: Worked with Finolex Industries Ltd, a PVC Resin Petrochemical Project as a Senior Chemist-Quality Control. QA/QC support during Pre-commissioning Commissioning, trials and set-up of petrochemical project (Ethylene to EDC-VCM-PVC). Further support as a QC function for day-to-day product base quality checks.

ABOUT FINOLEX Petrochemical Project, RATNAGIRI: 750 Acres, I phase
Plant Technology Commissioned in Capacity
CPP & Utility -- Jun ‘93 100 MW
VCM BF Goodrich Nov ‘93 180 KTA
S-PVC BF Goodrich Jan ‘94 150 KTA
E-PVC BF Goodrich Apr ‘94 30 KTA

Role & Responsibility:
 Laboratory set-up starting from technology studies, lab manual preparation, study of equipment requirement, vendor selection, equipment selection, ordering, commissioning of all the latest and most sophisticated micro-processor based equipments, trials and set-up, method set-up, equipment calibration, trouble shooting, etc.
 Analyze on quality problems related to product, raw material and services, discuss with the management and make necessary recommendation for ensuring the solution of the problems. Periodic reports on the status of quality and customer satisfactions.
 Conduct special studies or projects and contribute to the development of new products, methods and studies.
 Investigation of all the customer complaints, proper readdressing of the same after proper discussions with all concern along with CA and PA.
 Supervise the activities of Plant Chemists, VCM, PVC & Utility Lab supervisors to ensure efficiency and productivity.
 Attending the customer complaints, Investigating and resolving efficiently and effectively.
 Ensure that all the specifications of product & raw material and MSDS documents are maintained and controlled.
 Preparation of departmental budget and manpower requirements plan.
 Approving the use of raw materials for manufacturing, participating in production team meetings (daily, weekly, monthly) and discussing on the improvements, product quality and such improving on total performance of business process.

Feb’90-Mar’93: Worked with Reliance Industries Ltd, a Petrochemical Project at Surat, as Analyst-Quality Control. Commissioning experience of Ethylene to EG, EDC-VCM-PVC, PE and PP for QC Lab Set-up. Role of QA/QC during pre-commissioning, commissioning, trials and set-up of petrochemical project (1. Ethylene to MEG-DEG-TEG, 2. Ethylene to Polyethylene and 3. Ethylene to EDC-VCM-PVC). Further support as a QC function for day-to-day product base quality checks.

ABOUT RELIANCE, HAZIRA: 1000 Acres, I phase
Plant Technology Commissioned in Capacity
CPP & Utility -- May ‘91 60 MW
MEG Shell Sep ‘91 100 KTA
PVC Geon Dec ‘91 160 KTA
VCM Geon Apr ‘92 160 KTA
PE Du-Pont Jul ‘92 160 KTA
PP Hoechst Sep ‘92 160 KTA

Jun’84-Jan’90: Worked with Garware Polyesters Ltd as a Chemist-Quality Control, also involved in the project of Heat Shrink Film.

3. Education & Training - CV/Resume Part 3 [Mandatory]


 Post Graduation Certification from CIPET, India (for Polymer Technology) in 1990.
 Bachelor of Science in Industrial Chemistry from BAMU, India in 1984.
 Lead Auditor of ISO from VP Productivity & Quality Services, India in 1996 & SGS in 2008.


• HSSE Management System & Case Workshop – Shell Global Solutions
• Risk Management – Shell Global Solutions
• Intensive Operations of Petroleum Products - 1 Week
• Creativity & Leadership - 3 Days
• Presentation & Communication Skills - 3 Days
• Executive Leadership - 1 week
• Management Development Program - 1 week

4. Computer Skills - CV/Resume Part 4 [Mandatory]

1. SAP R/3 Experience:
a) MM Module (Materials Management)
Consumption-Based Planning
Information System
Inventory Management
Invoice Verification
Services Management
b) PM Module (Plant Maintenance)
Equipment and Technical Objects
Information System
Maintenance Order Management
Preventive Maintenance
c) QM Module (Quality Management)
Quality Certificates
Quality Control
Quality Inspection
Quality Notifications
Quality Planning
Test Equipment Management
d) SD Module (Sales and Distribution)
Basic Functions
Electronic Data Interchange
Information System
Master Data
Sales Support

2. Software, Hardware, & Maintenance:
 Software support (installation, training & trouble shooting): Antivirus, Spam, Broadband, Data Management, Networking & Security, Enterprise Software, ERP, Firewalls, GPRS, Instant Messaging, LAN, Lotus Notes, MS Office Suite, Wireless application, Lotus Suite.

 Process & Systems: Applications, Change Management, Business Development, Communications, Hardware trouble shooting, ISO-9000, Windows-95, 98, 2000, 2003, NT, XP, Macintosh, etc.
5. Other Skills - CV/Resume Part 5 [Optional]

Actual analytical mind as a hard core CHEMIST with hands on exposure to most sophisticated micro-processor based testing aids and reporting techniques, functional set up through vendor selection to making equipment available for routine analysis, method set-up, trouble shooting, etc. Worked for:

Garware Polyester Film Plant Wet/Water analysis, analysis of Raw Material, In-Process Stream, Packaging Material & Final Product (6 Yrs)

Reliance Petrochemicals, Hazira (INDIA) Pre-Commissioning, Commissioning, Lab/Method Set-up, calibration, trouble shooting & day to day analytical activities for Utilities, MEG, EDC/VCM, PVC, HDPE, PP, and Central Lab (3 yrs)

Finolex PVC Resin Project (INDIA) Individually Lab & Method set-up for Utilities, EDC/VCM, PVC & all activities with its regard (3 years), analytical supervision, reporting, manpower management, calibration, trouble shooting, etc

Cosmo (BOPP) Films (INDIA) QC In-Charge (manpower management, calibration, trouble shooting, analytical supervision & reporting for Utilities, Raw Material, In-Process Stream, Packaging Material & Final Product) & ISO Lead Auditor (4 years)

Reliance Petroleum S&D Operations (INDIA) Lab set-up, Quality Compliance, ISO coordinator, Technical Services, handling of Customer Complaint for Eastern Region. Manpower management, calibration, trouble shooting, analytical supervision & reporting. Also exposed to analysis of petroleum products and process stream (4 years)
6. Additional Information - CV/Resume Part 6 [Optional]


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QA Manager / Auditor, Bonatti SpA in Saudi Arabia Saudi Aramco, Reliance Petroleum Refinery in India
CV/Resume ID no.: 112308

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