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CV Production Operator Reliance Petroleum Refinery Division Jamnagar Gujarat India United Phosphorus

 
Production Operator Reliance Petroleum Refinery Division Jamnagar Gujarat India United Phosphorus

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CV/Resume ID no.: 112503

Location (Residence): jamnagar, India
Citizenship: India
 
Languages:
  Native: Gujarati
  Other: English
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in chemical engineer

Years of Experience: 6 years
Authorized to work in:
   India
Present Location:
   india, jamnagar
Relocation:
   Uganda
 
Expertise
Category Subcategory Ability Experience
Operations Production Experienced 11 years
Technician Level Production Experienced 10 years
Plant (Refinery, Gas...) Gas Plant Experienced 3 years
Plant (Refinery, Gas...) Refinery Plant Experienced 9 years
Plant (Refinery, Gas...) Chemical Plant Experienced 12 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Experience in Refinery Industry, in Process Engineering specialized in Reforming Technology. & operating merox plant. As well including experience 02 year in pesticide industries unit operation & pharma plant operation and field experience on operation of various equipments like large and small pumps, Distillation column operation sieve Tray , Bubal cap Tray compressors, various ejector for vacuum operation steam ejector,water ejector , oil pump ejector, and also falling film evaporator , glass line reactor, ss-type reactor, agitated nutch filter , DCS system by YokoGawa and Foxboro. Operation of Reformer of Haldor topes and Linde technology and PSA (hydrogen purification by pressure swing absorption) and merox technology is supplied by UOP


OBJECTIVE
Targeting to serve at suitable positions in Operations, Projects and Process with value driven organization in Refinery industry,agro, Petrochemical or Refinery Industry to achieve professional excellence while making optimum utilization of my experience, knowledge and skills.

SUMMARY
• Qualified Professional with almost 5 years of experience in Project Engineering, Plant operations and Process Management.
• Adept at Process side with includes Planning, Execution, Implementation, Pre-commissioning & Commissioning etc.
• Good basic knowledge about DCS & PLC operation of the plant
• Aim at producing optimum performance through teamwork while creating a work environment that encourages motivation.
• Self motivated with excellent people management, resource mobilization and logistic skills.
• An effective communicator with strong interpersonal skills and an ability to handle challenging tasks with ease.

2. Work Experience - CV/Resume Part 2 [Mandatory]

RELIANCE INDUSTRIES LIMITED

Group's annual revenues are in excess of USD 22 billion. The flagship company, Reliance Industries Limited, is a Fortune Global 500 company and is the largest private sector company in India.RIL is the first and only private sector company from India to feature in 2005 fortune global 500 lists of ‘world’s largest corporations’ and ranks amongst the world’s top 200 companies in terms of profit. The groups activities encompasses business like exploration and production (E&P) of oil and gas, refining and marketing, petrochemicals (polyester, polymers, and intermediated), textiles, financial services and insurance initiatives, and 15 manufacturing locations in the country including IPCL.
The Group exports products in excess of USD 7 billion to more than 100 countries in the world. There are more than 25,000 employees on the rolls of Group Companies.
RIL is currently setting up of a new export-oriented refinery. The refinery will have a total atmospheric distillation capacity of approximately 580,000 barrels per stream day. The capital cost of the project is estimated at Rs 27,000 crore (approximately US$ 6 billion).


Work System at Reliance:

All the work is done in SAP R3.

Current tasks in hand:

JERP: JAMNAGAR EXPORT REFINERY PRODUCTS

Review of P&ID, Process balances, review of proving plans and datasheets, for equipments and commissioning and pre commissioning activities of refinery in Fuel group of plants. Some of activities are listed below:

 Shift management.
 Inter plant Co ordination.
 Ensuring and Witnessing the cleanliness of various loops by latest techniques like rotomol, blasting, silent blowing, passivation, chemical cleaning etc.
 Dry out of refractoriness.
 Preparation of SOP.
 Plant shut down activity
 Safely startup of plant
 Review of P&ID and as build.
 Review of piping isometrics.
 Developing Pre commissioning manuals and proven plans.
 RA Sheets.
 Loop clearances activity like hydro test, mechanical clearance, and final box with punch point liquidation.
 Review of protections, instrumentations, logics as process requirements.
commissioning of all hydrogen plant.(hydrogen Complex have five hydrogen plant of 181 MTD capacity and commissioned successfully four hydrogen plant with smooth and safe startup without any accident.
Key Result



JOB PROFILE

Reliance Petroleum Ltd- Motikhawadi, Jamnagar (Gujarat, India) - July 2007 – Till Date

The Reliance group is the largest private sector organization in India. The Reliance group has setup of fully integrated petrochemical and petroleum complex, which is also the world’s largest grass root refinery with design capacity of 660 KBPSD at Jamnagar in state of Gujarat. Crude complex of the Refinery has two identical trains, each designed to process 330 KBPSD of Crude oil 60% light Arabian crude oil or 40% heavy Arabian crude oil. Reliance Jamnagar complex is ISO9001:2000, ISO14001:2000 certified company and high standards in health, safety and environment.

PLANT COMMISSIONED:

1. HYDROGEN PLANT
2. HYDROGEN COMPRESSOR [WORLD LARGEST RECIPROCATING TYPE]
3. MEROX PLANT[SAT & UNSAT LPG MEROX]
4. PENTANE RECOVERY UNIT

1. HYDROGEN PLANT:

• Technology provided by Linde company
• Hydrogen production with steam reforming reaction Capacity 7.46MT per hr
• Catalyst Loading done with PSA skid
• Catalyst loading done in HDS reactor
• Catalyst loading done in steam reforming reactor
• Catalyst loading done in Reformer


2. HYDROGEN COMPRESSOR UNIT:

• Compressor supplied by T.V Thommesen Natherland [World Largest Compressor]
• Six cylinder four stage single shaft Reciprocating compressor [ 13.5MW]
• Four compressor A/B/C/D with total capacity per day is 1150 MT/DAY
• DCS supplied by FOXBORO
• Engineering supplied by Bechtel engg.


3. SAT & UNSAT LPG MEROX

● Technology supplied by UOP
● Capacity sat Merox 23000BPSD & Unsat Merox 75000 BPSD
● DCS Supplied by FOXBORO


4. PENTANE RECOVERY UNIT

● Technology supplied by Mericam
● Pressure distillation column with valve tray
● Capacity 48000 BPSD


PRECOMMISSIONING ACTIVITY :

1. Prepare the piping file of whole Unit system as per LDT & Handed over to construction
2. Prepare the under ground water system file of Unit
3. As construction work growing, Mechanical clearance , Hydro test, Air flushing / steam , Final Box Up done


COMMISSIONING ACTIVITY:
1. World Largest compressor No Load Trial successfully completed as machine monitoring data fully satisfied.
2. As per PSSR Audit , structure, Ladder , Stair case, NRV, Orifice, PSV, LO/LC valve, F & G Detector, Communication audit completed
3. All hydrocarbons line inertization completed[ o2 < 0.2%]
4. Utility and Hydrocarbons line charged to ISBL after protocol completion
5. P & ID, Isometric Drawing checked as per Piping system
6. Compressor N2 Load trial taken as per Vendor Requirements
7. Hydrogen load taken and ultimately compressor Unit Hydrogen supplied to Downstream Unit.
8. Hydrogen plant commissioned at H2 supplied to HCU
9. Sat and Unsat LPG Merox plant commissioned and LPG supplied to Down stream unit
10. planned shutdown activity follow up


Operating plants:

a) Hydrogen Manufacturing unit
b) Fuel gas unit
c) Hydrogen Compressor unit
d) Merox(Sat LPG & Unsat LPG)
e) Pentane Recovery Unit

Manager (Production Dept- Hydrogen)

Responsibilities:
• Responsible to maintain process parameters, keep checks on quality and maintain them during the shifts.
• Allocate jobs to field officers and supervise the same.
• Operate the pant at optimum conditions and achieve production targets.
• Ensure quality of products, waste reduction and safe operation of the plant.
• Responsible for all shift activities including quality control, process control, minor maintenance, and training of shift field officers.
• Supervise work permits, charging catalysts, detection of unsafe conditions, startup shut down activities.
• Ensure recording of production data, analyze quality of the products, and other shift records.
• Set and control parameters for optimum utilization of the plant.
• Remain familiar with the current operating procedure, interlocks and safety systems.


Main Operations with related equipments in HYDROGEN Plant:-
• Feed preparation section
• Feed Pretreatment section (Hydrodesulphurization section-HDS)
• Steam Reforming section
• Waste heat recovery section
• High temp. shift conversion section
• Converted gas cooling section
• Pressure swing adsorption section

Safety:
1. To ensure that the safety norms are adhered as per company standards.
2. Attending safety meeting every week and ensuring safety of plant personal & machinery.
3. Work permit procedures
4. Safety / Fire fighting equipment in the section. Fire, Smoke, Gas detection systems.
5. Material safety data of hazardous chemicals used in the section.
6. Precaution for storage and handling of hazardous chemicals in the section.
7. Hazardous area classification job safety analysis.



United Phosphorus Limited(Gujarat,india) 14th aug 2006 to 11 July 2007
Production Officer

Unit Operation Handled:
1 Atmospheric Distillation column
2 Nitration reaction in continues Reactor.
3 High pressure hydrogenation Reaction.


Hikal LTD(Formerly Known as Sandoz India Ltd)(Gujarat, India) – 1st feb 2005 to 10th Aug 2006
Shift Engineer

Responsibilities:
• Working as a Production Engineer and reporting to plant Manager.
• Follow-up of materials procurement with procurement dept.
• Preparation of production report on daily basis.
• Follow-up of erection of the equipments with erection dept.
• Man-power Handling.
• Process and safety training to plant operators.
• Responsible for troubleshooting during the plant operations.
• Pharma base equipment hanle agitated filter, rotary dryar, evaporator (falling film) ,glass line reactor
• Agrobase plant equip ment


Ficom organic Limited (Gujarat, India) - sep 2004 – Jan 2005

Trainee Engineer (Process Dept.)


Achievements:
o Joined the organization as Trainee Engineer . and safely run the plant
o Distillation colum operation sieve Tray , Bubal cap Tray safely operation done


3. Education & Training - CV/Resume Part 3 [Mandatory]

Bachelor of Engineering (Chemical), From The university of pune, maharashtra ,India with First class 65.33% passed in Aug 2004


4. Computer Skills - CV/Resume Part 4 [Mandatory]
Operating System: DOS, Windows
Package: MS Word, Excel
5. Other Skills - CV/Resume Part 5 [Optional]
-
6. Additional Information - CV/Resume Part 6 [Optional]
Current Employer Reliance Petroleum LTD (RIL), Refinery Division, Jamnagar, Gujarat, India.
Previous Employer United Phosphorus Limited(Gujarat,india


 

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Production Operator Reliance Petroleum Refinery Division Jamnagar Gujarat India United Phosphorus
CV/Resume ID no.: 112503

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