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CV Instrumentation & Control System Engineer in Malaysia, Indonesia, China, West Africa and Middle East

Instrumentation & Control System Engineer in Malaysia, Indonesia, China, West Africa and Middle East

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CV/Resume ID no.: 115364

Location (Residence): Dubai, United Arab Emirates
Citizenship: India
  Native: Hindi
  Other: Marathi, English
Education & Experience: Work Authorization & Relocation:
  Vocational in Industrial Electronics

Years of Experience: 19 years
Authorized to work in:
   United Arab Emirates
Present Location:
   UAE, Dubai
   Anywhere (International)
Category Subcategory Ability Experience
Engineering Instrumentation Expert 27 years
Engineering Controls Expert 27 years
Engineering Instrumentation Expert 15 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

To pursue successful career as a representative in a reputed organization and willing to work as a key player in a challenging environment with committed and dedicated people which will help me to realize my potential and always striving for the welfare of organization

Instrumentation Engineer and Process Control having 19+ years experience in Malaysia, Indonesia, China, West Africa and Middle East.

Worked extensively on Oil & Gas (Offshore Onshore), Petrochemical & Chemical plants
Possess vast experience in Detailed Engineering and Design, Sizing and Selection of Instruments. Well conversed with Instrumentation protocols. Conversant with HART & Field Bus
Extensive experience on working with DCS Design & Detailed Engineering for Instrumentation projects
Vast experience on Instrumentation Maintenance
Experience on Process Control, Loop Tuning, etc.

2. Work Experience - CV/Resume Part 2 [Mandatory]


Employer : Cotmac ClassiTech Middle East FZE, Dubai, U.A.E
From July 2008 till date – U.A.E Resident Visa

Post : Senior Instrument & Control Systems Engineer

Job : In-Charge of Middle East Operations –
- Manage Manpower – Existing strength 25+ Employees
- Administration,
- Logistics
- Planning
- Purchase

Responsibilities :
• Maintaining all the daily site progress, gradual monitoring and allocating the project materials, logistics routes and assigning the resources.
• Responsible for gathering the project remarks from the site engineers and update the same to the site project manager.
• Assigned to find the project delayed status and responsible for fixing the breakdowns.
• Preparing engineering plans, drawings, specifications and cost estimates.
• Assigned to research and prepare preliminary project studies.
• Preparing engineering studies and daily project reports.
• Assigned to schedule the project dates by using Microsoft Projects software.
• Preparing Of Mobilization Plan & Organization Chart.
• Mobilize Staff and manpower, Materials.
• Analyzing Material Stock and order the Material In Proper time.
• Analyzing P & M (Plant & Machinery) Sources and Arrange the Proper P & M Sources.
• Preparation of project Schedule (Microsoft Excel & Microsoft Projects).
• Preparation of Weekly, Monthly, Annual Backlog And Recovery Schedule.
• Preparation of Rate Analysis & Comparing with the Actual R.A Bill Flow.
• Comparing Daily, weekly, Monthly Progress Back Logs.
• Daily Drawing Updating, drawing Correspondence Handling & Distribution.
• Client Correspondence (Mails & Letters) Maintaining & Clearing of NCR.
• Analyzing of Client Bill, Sub Contractor Bill with Consumption of Material & Site Overheads.
• Preparing the Methodology for Project and get the Approval from clients.
• Conduct the meeting For Explain about Our Project Stage & How to improve our Project Without any Backlog.
• Collecting the practical difficulties of the project from Site engineers and Submit to the project Manager.
• Preparing & Maintaining of ISO Documents & Records.
• Updating of Total Documentation and Facing the ISO and Other Internal Audits.
• Proper controlling of Documents & Data’s as per the Client requirements.

Employer : Equipments & Controls – Emerson, Nigeria
From October 2007 till June 2008

Post : Senior Controls Systems Engineer

Job : The responsibility includes:

Service Management
Leading a team of Service Engineers to provide after Sales support to various customers The job involves providing 24 * 7 Technical support, Resource planning, Inventory management, Emergency handling, Sales Support, Team Building.

Part of the core team responsible for the business growth for the installed base systems

Management of Upgrades and Migration Projects
This includes various activities like Project Kick Off, System definition meeting, Project scheduling, Project monitoring, Procurement of hardware/software/buyouts. Technical Guidance to the team of engineers for the detail engineering, deciding control philosophy, development of Control software, Sequences, Phase Logic Modules, Graphic Interface, third party interface etc.

Fully owned by Cabot Corporation, USA.
Manufacturer of Carbon Black used in Rubber & Tire manufacturing.
Global leader in Carbon Black

Experience in Cabot: From November 1996 till September 2007.
Post Deputy Manager Instrumentation & Process – Aug’ 2007
Joined as Instrument Supervisor – Nov’ 1996.
Promoted to Senior Instrument Supervisor – Jan’ 1999
Promoted to Instrumentation Engineer – Jan’ 2002
Promoted to Asst. Manager Instrumentation – Jan’ 2005

Projects: Instrumentation
DCS migration, Honeywell to Emerson “DeltaV”, FY’06 Project cost: US$ 1.00 Million
Main unit filters. FY’04 Project cost: US$ 1.25 Million
De-bottlenecking of Cabot Process and new Dryer, FY’05 Project cost: US$ 4.75 Million
Modernization of Warehouse, FY’02 Project cost: US$ 0.50 Million
Modernization Project of Carcass grade unit. FY’98 Project cost: US$ 3.50 Million
Dewatered Tail Gas and Flare stack project. FY’00 Project cost: US$ 1.10 Million
Commissioning of Emerson DeltaV DCS & Cabot Reactor in Merak, Indonesia
5 MW Power plant, FY’06 Project cost: US$ 6.25 Million
De-bottlenecking of Reactor, FY’06 Project cost: US$ 6.50 Million
New Carbon Black Unit, FY’05 Project cost: US$ 12.5 Million

Activities : 1) Detail Engineering
2) Preparing P&ID’s, LFD’s
3) Instrument Design review, Specification, Procurement, Installation & Commissioning.
4) DCS configuration and Commissioning.

Job : MES – Implementation and Utilisation through ASPEN Tech
Activities : 1) Preparing plant wide database of Process 2) Implementing the database in ASPEN Tech as per ASPEN format
3) Aspen captures online data from manufacturing system. This data is recorded in a SQL database.
Data can be viewed on Process Explorer for online monitoring of manufacturing plant.
This data is also used for generating Weekly, Monthly and Yearly reports such as – Production, Downtime, Off-Quality, Inventory – Raw material & Finished goods.
Apart from this it is also used for Alarm and Event monitoring systems.
Dynamic Matrix Controls (DMC) is used for control of complex process.
Data from all plants get replicated in central server in Boston, wherein through PlantNet system an overview of all manufacturing plants can be seen in a live environment. Plant metrics are viewed and used for comparison.
Additional tools / systems to monitor and improve manufacturing are also implemented
Process Control Index – PCI
Process Quality Index I – PQI-1
Process Quality Index II – PQI-2
In Process Variability Index - IVI

Process Control System – Manage and Improve
Establish and implement Planned Instrumentation system.
Project Planning, Implementation and Execution
Responsibility of Preventive and Breakdown Maintenance of all process Instruments.
Maintain Instrumentation systems through Asset care.
Calibration planning, Scheduling & Calibration of Instruments

Indulged in the following planning activities
• Computer based Maintenance system.
• Preparing Preventive Maintenance schedules.
• Preparing Work Instructions for routine jobs.
• Preparing Maintenance reports.
• Downtime Analysis.
• Shutdown Planning.
• Spare part Management.
• Analysis of failures and implement Corrective/Preventive actions.
• Implement systems to meet statutory compliance and internal requirements.
• Continuously improve work practices.
• Ensure safe working conditions and practices

Daily maintenance of Instruments related to -
A) Production in a Chemical plant. B) Air systems - Comprising of Air Compressors & Dryers.
C) Packing m/c - Auto Paper bag packing m/c. High Level Auto Palletizer & Bulk bag packing m/c.

Employer : MERIND LTD.
From February 1996 till November 1996
Post : Executive - Instrumentation.
Job : Responsibility of Preventive Maintenance of all process Instruments.
Calibration planning, Scheduling and Calibration of Instruments under ISO 9001

Daily maintenance of Instruments related to -
A) Vitamin B12 production. B) Bulk Drug production
C) Low pressure Boilers. D) Vapour Absorption Machines.

Employer : Herdillia Chemicals Ltd.
From August 1992 till February 1996
Post : Instrument Mechanic.
Job : Daily Breakdown Maintenance of Instruments related to -
A) Chemical production - Comprising of 1) Phenol production 2) Cumene production
3) Pthalic Anhydride 4) Isophorone 5) Iso Butyl Benzene
B) High pressure, Medium pressure and Low pressure Boilers. C) Effluent treatment.
D) Air systems - Comprising of Air Compressors and Dryers.

Employer : Pentax Engineering Pvt. Ltd.
From March 1991 till August 1992
Post : Technical Assistant.
Job : Installation, Commissioning and Maintenance of Instruments such as - A) Gas Monitoring system.
B) Nucleonic Level Controllers. C) pH Meters.

Employer : Philips India Ltd.
From March 1990 till March 1991
Post : Technician Apprentice.
Job : Daily maintenance of Instruments related to - A) Glass Furnaces. B) Compressed Air and Dryer systems.

3. Education & Training - CV/Resume Part 3 [Mandatory]

Academic Qualifications
* Secondary School Certificate at Fatima High School, MAR 1985, Bombay, India
* Diploma in Industrial Electronics at Vivekanand Polytechnic, NOV 1989, Bombay, India
* Diploma in Microprocessor (Design, Architecture & Application) NOV 1990, Bombay, India

Professional Qualifications
Advanced Gas Chromatography Training Course at Toshniwal, Nashik, India
YOKOGAWA uxL DCS Training Course at Yokogawa, Bangalore, India
PROTUNER Training Course APR 1999 at Cabot Plant, Shanghai, China
Aspen Tech Advanced Training Course APR 2000 at Cabot Plant, Bombay
DCS TDC 3000 US/HPM Implementation Course NOV 2000 at Tata Honeywell, Pune
- Hands on Knowledge on Programming and Maintenance
PROTUNER Training Course MAR 2004 at Cabot H.O, Kuala Lumpur, Malaysia
Asia Pacific Process Technology Training August 2004 at Kuala Lumpur, Malaysia
Process Control System Training March 2005 at Cabot Plant, Shanghai, China
Knowledge of J. D. Edwards - AS 400R (ERP Software) and J. D. Edwards One World
Knowledge of Computer Software’s such as MS-Office, Lotus Notes

4. Computer Skills - CV/Resume Part 4 [Mandatory]
Knowledge of Computer Software’s such as MS-Office, Lotus Notes
Knowledge of J. D. Edwards - AS 400R (ERP Software) and J. D. Edwards One World
5. Other Skills - CV/Resume Part 5 [Optional]
Experience on Process Control, Loop Tuning, Process Optimization
6. Additional Information - CV/Resume Part 6 [Optional]
Hands on Job Knowledge
Emerson DeltaV DCS, Programming (Sequence, Logics, Point Building) and Maintenance
Honeywell DCS, TDC 3000, Programming (Control Language programmes, Logic Blocks, Point Building) and Maintenance
Yokogawa uxL DCS, Programming and Maintenance
Programming, Installation, Commissioning, Troubleshooting and Maintenance of Taylor MOD - 30 system
Maintenance of Allen - Bradley PLC - 4, SLC 5/02 and SLC 5/03.
Calibration, Troubleshooting and Maintenance of Fisher Smart Positioners – DVC5000 and DVC6000 series
Knowledge of RS View and Rslogix
Maintenance of Siemens PLC
Calibration, Troubleshooting and Maintenance of Analog & Smart Transmitters - Rosemount, Honeywell, Yokogawa, Smar, Moore.
Calibration, Troubleshooting and Maintenance of Control Valves - Fisher, Dresser, Yamatake, Camflex, Masoneilan, R.K.Engineering, Dembla.
Process Control Loop Reading, Checking, Troubleshooting and Commissioning.
Interlock Reading, Testing, Troubleshooting and Commissioning.


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Instrumentation & Control System Engineer in Malaysia, Indonesia, China, West Africa and Middle East
CV/Resume ID no.: 115364

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