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CV Mechanical engineer ADVANCED PYROTECH Malaysia Sdn. Bhd, Freescale Semiconductor Malaysia Sdn. Bhd

 
Mechanical engineer ADVANCED PYROTECH Malaysia Sdn. Bhd, Freescale Semiconductor Malaysia Sdn. Bhd

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CV/Resume ID no.: 115780

Location (Residence): Klang, Malaysia
Citizenship: Malaysia
 
Languages:
  Native: Tamil
  Other: Malay Malaysia
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in Mechanical Engineering

Years of Experience: 5 years
Authorized to work in:
   Australia, Austria, Brunei Darussalam, France, Japan, Malaysia, Netherlands, Oman, Portugal, Singapore, United Arab Emirates, United Kingdom, United States
Present Location:
   Malaysia, Klang
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Engineering Mechanical Basic 9 years
Engineering Maintenance Basic 9 years
Plant (Refinery, Gas...) Refinery Plant Basic 9 years
Technician Level Mechanical Basic 5 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Dear Sir / Madam,

JOB APPLICATION

I am a mechanical engineer with extensive hands-on experience with a wide range of heavy industry machinery. Specialize in pyrolysis equipments where I have been installing, operating, and troubleshooting for the past 3 years. Besides that, I have 5 years ATE machinery experience from semiconductor line.

I’ve completed my degree in Mechanical engineering from University of Sunderland (2005-2008) as well as diploma (2001-2002) and a professional certificate (1998-2000) from local Polytechnics.

Accustomed to fast-paced projects where deadlines are a priority and handling multiple jobs is the norm, I enjoy a challenge and take pride in my work. If you're looking for an energetic hands-on mechanical engineer in Power generation and Oil & gas industries, who sees challenges as opportunities to learn, then I believe I am the right person for the position. I have enclosed my resume for your review.

I would like an opportunity to discuss how my experience and skills can help your organization. Until then, thank you for your consideration and I look forward to meeting with you.

2. Work Experience - CV/Resume Part 2 [Mandatory]

ADVANCED PYROTECH Malaysia Sdn. Bhd (May 2007- Present)
Senior Engineer (Head of Engineering Department)
• Troubleshoot and develop engineering solutions to improve plant production and operation. Supervise a team of engineers, liaise with consultants and vendors, and manage engineering projects
• Specialize in Pyrolysis process, Reactors, Vessels, Vacuum system, Pumps, Flow control instruments, Heat Exchangers, Valves, Rupture disc, Silo, Hopper, Furnace, Fan and Blower, Motor, Shredder machine, Debeading machine, Magnet separator, Conveyor system, Cooling screw, Roll mill, Cooling Tower, Compressor, Diesel generator, Pipe sizing
• Conduct housekeeping practices (5S), audit, and propose improvements in housekeeping / safety rules in order to create a safe, clean and tidy working environment. Implementing cost-effective equipment modifications to help improve safety, reliability throughput, developing, testing and evaluating theoretical designs
• Monitor, analyze, improve and control processes, materials, tooling and equipment. Prepare and improve manufacturing work instructions, checklist and operating procedure for new process requirement. Review / update existing procedures and develop new procedures with regard to equipment maintenance, process engineering, and process development
• Recommend modifications in the light of prototype test results based on cost, safety and time constraints. Source or recommend new equipment and piece-parts to revamp the manufacturing process with high level of product quality and process efficiency
• Overlook day to day efficiency of operations. Prudent manpower planning to ensure optimum manpower.

IMPROVEMENT PROJECTS AND ACHIEVEMENTS:
• Agitator system – Recover tyre chips bridging issue at weighing hopper and feeding silo
• Heat exchanger – Improve heat transfer efficiency for quenching vessel(Improve from 40°C to 37°C)
• Oil spray nozzle design – Improve oil spray coverage area and heavy oil cooling down process at quenching vessel
• Scraper disc with spiral plate modification – Improvement on carbon black and oil yield (nnd product)
• High Low limit switch – Changed from paddle switch to TDR Radar system for perfect detection
• Re-design carbon black discharge screw conveyor – Improve C/B discharge temperature (From ~110°C to ~85°C)
• Carbon Black Emergency Discharge (Y DAMPER) – Backup system in case of any break down at C/B packing area
• Grounding – Electrostatic discharge to avoid endothermic reaction (internal combustion)
• Safety valve and rupture disc study and design – Stop safety valve joint leakage
• Infrared camera – To detect NC gas leakage (Thermal electromagnetic radiation)
• NC gas Filter – Improve filtration (From 50mesh wires to 150mesh wires)
• Self relieve valve – add Electro Pneumatic Positioner (EPP) to activate automated gas monitoring and burning system.
• Gas Monitoring system – Control Pyrolysis process temp (YOKOGAWA Controller)
• Gasket improvement – Test and study gasket performance. (Asbestos , Silicone , Graphite, Ceramic) Soft cut, Spiral wound, Camprofile.
• Rectangular flange redesign – Design rectangular flange for reactor.
• Redesign hydraulic puller system – Reactor driver part hydraulic puller from manual to auto.

• Reason for leaving – In search of challenging role in petro chemical, oil and gas industries as a technical ladder.


Freescale Semiconductor Malaysia Sdn. Bhd (Jun 2002- May 2007)
(Formerly known as Motorola Malaysia)
Preventive Maintenance Technical Specialist (SEMICONDUCTOR)
• Teradyne ATE equipment and fixture maintenance, calibration and troubleshooting.
• Scheduling, tracking and performing Preventive Maintenance for Teradyne J750 testers
• Functional Tester maintenance and troubleshooting & maintenance support for Delta Design Castle & UTS Handlers and Teradyne IGXL
• Work with and lead the production workers to achieve daily production target and cost effectiveness.
• Drive new projects to improve product and process, cost ,performance through design and process changes
• Responsible for test system/equipment set up and buy–off before releasing to production
• Prepare and improve manufacturing work instruction, checklist and operating procedure for new process requirement.
• Involved in new product transfer (NPI) programs to ensure smooth transitions from R&D to manufacturing phase
• Review / update existing procedures and develop new procedures with regard to equipment maintenance, process engineering, and process development. And execute preventive maintenance programs
• Support production in product and design changes qualification and execute training for the set-ups and coordinates process improvements
• Analyze and resolve technical issues for projects such as test insertion reduction, parallel test conversion and test platform transfers
• Plan and execute projects to improve tester utilization, daily output and cost reduction
• Setup, operation and maintenance of visual and measurement inspection equipments in production
• Resolve long term system/equipment related test topics/issues.
• In-depth knowledge of mechanical measurement, calibration and test equipment.
• Knowledge of electric, electromechanical and pneumatic system and principal of operation
• Able to verify manufacturing quality capacity planning and sourcing replacement and improvement parts and materials
• Responsible to define KPIV, conduct gage R&R studies, correlation studies, implement and process documentation (eg. Manufacturing instructions, Visual aids, Bill of Material, etc.)

IMPROVEMENT PROJECTS AND ACHIEVEMENTS:
• Pneumatic Docking Plate - Huge modification of manual operation to automatic operation using pneumatic control. This device helps to attach the Tester to the Handler in a stronger and better engagement.
• Handler Stopper – Modification at the machine wheel to make the handler static in position even able to face the internal vibration. This Improved site performance.
• TCU (Temperature Control Unit) – to provide perfect temperature without tolerance to the DUT (device under test). Modification done on both handler and tester portion. Reorganized and attached extra fitting of mechanical and electronic sensor parts
• PCIT Communicator - communication cable between CPU and tester. Modification done at CPU, test head and PCIT card slot using a bracket which will get better contact and solve previous communication errors

• Reason for leaving - Seeking employment in a more conducive environment and technically challenging role.


Isito Technology Sdn Bhd, Batang Berjuntai, Selangor (Jun ’00 – May ’01)
Lead Technician (SMT)
• SMT Line scope and exposure gained
• Experience in Mechanical equipment for heavy industry
• Troubleshooting on day to day problems, and preventive maintenance and actions
• Machinery –Changing models and new setups
• Supervise a team of production operators and technicians
• To prepare production schedules, finished good control and regular plant maintenance.
• Robot handling, software maintenance, integration and synchronization of production methods including jig development, troubleshooting of fault or errors and problems areas in Yamaha II, Yamaha XY, Minami, Penasert and UV Oven.
• Define problem areas with production and carry through project to improve the quality
• Assure quality of work performed in the factory

IMPROVEMENT PROJECTS AND ACHIEVEMENTS:
• Reduced the mounting time and X,Y head movement time by modifying the mounting program, to improve machine efficiency and output
• Modify nozzle which carries the QFP device for mounting at PCB to solve the shifting of the mounting point

• Reason for leaving – Further Diploma studies


3. Education & Training - CV/Resume Part 3 [Mandatory]

EDUCATION

Degree in BEng (Hons) Mechanical Engineering (2005-2008)
University of Sunderland UK (SEGI University College Malaysia)
Diploma in Mechanical Engineering (2001-2002)
Polytechnic Port Dickson, Malaysia
Certificate in Mechanical Engineering (1998-2000)
Polytechnic Sultan Haji Ahmad Shah Kuantan, Malaysia
Sijil Pelajaran Malaysia (O level) (1992-1997)
SM Sultan Sulaiman Shah, Batang Berjuntai, Selangor, Malaysia


4. Computer Skills - CV/Resume Part 4 [Mandatory]
• Microsoft Office Tools (Word, Excel, PowerPoint, Project)
• Software & Programming skills (AutoCAD R12/13/2000, Teradyne IGXL, Omron and Mitsubishi PLC)
5. Other Skills - CV/Resume Part 5 [Optional]
• Welding (ARC& TIG), Oxy, Lathe, Drill and familiarize all maintenance appliances
• Equipment and Instrumentation sizing & selection
• Relief, Vent and Blow down studies
• Hydraulic Studies, Backpressure Calculation, Pump sizing, Heat transfer efficiency
• DOSH, DOE and Safety Review Participation
• Technical Report Writing (Design basis)
• Codes and Standards (ANSI, ASME, DIN, JIS, BS)
• Proficiency in English, Malay, Tamil and Korean (written and spoken)
6. Additional Information - CV/Resume Part 6 [Optional]
PROFILE & VALUE

Effective and accountable in Pyrolysis, Petro Chemical and Oil & Gas Industries – Overcome complex engineering challenges and make high-stakes decisions using experience-backed judgments, strong work ethic and irreproachable integrity. Maintain high working standards and accountability of project deliverables.

Respect datelines and attention to detail – Believe in the importance of meeting project targets without compromising the quality of work. It is the backbone of reliability, integrity, and trustworthiness.

Advocate teamwork, communication and project management systems – The appreciation for these tools promotes the smoothness of a project. Documentation and record keeping are essential to a manageable system.

Appetite to learn – Excited about new challenges and innovative solutions. View opportunities as an area for growth. Implement learning system within the organization to cultivate and motivate young talents. Espouse a positive attitude; it is the key to success.


 

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Mechanical engineer ADVANCED PYROTECH Malaysia Sdn. Bhd, Freescale Semiconductor Malaysia Sdn. Bhd
CV/Resume ID no.: 115780

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