CV Sr Mechanical Maintenance Supervisor, Manufacturing Production & Equipment Erection Departments

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CV/Resume ID no.: 115996
Last Updated: Saturday, October 16, 2010

Since 1987 I am in the field of Mechanical Maintenance, Production & Equipment Erection Department’s.I totally have 14 years Experience in Plant & Machinery Maintenance Department and 9 years Experience in Production Department in large Engineering Industries.

Presently working as a Sr. Manager (Works). Erection and commissioning of Heavy Engineering machines and their relevant equipments [SRI BALAJI ENGINEER’S]. I got Knowledge of Production and Maintenance [A.P.S.R.T.Corp. & A.P.I.C.Ltd].

Projects at various sites of M/s KONKAN RAILWAYS CORPORATION, R&B (PWD), CPWD, I.T.I, NMDC, PENNAR INDU Ltd & Other Large Engineering Industries.

I would like to offer my candidature to associate myself with you esteemed organization with fairly good experience. I also possess comprehensive computing skills.

Hence, I want to develop my knowledge in the field of construction where the emploment opportunities are more. Kindly permit me to study your plant and it’s operations for about a week, for which I very much grateful to you.

PRODUCTION

♣ 9 years Experience in Production Department.
♣ I am maintaining about 91 different type of machines production.
♣ Along with 3 Asst. Foremen, 16 Supervisors, 34 Jr.Supervisors.
♣ 271 Machine Operators, 224 different Grades Trade’s mans & 192 UN Skilled Employees in Three Shifts a Day.

RESPONSIBILITIES:
♣ I am acting incharge for Production Department.
♣ Responsible for Production Plan monthly Production targets.
♣ Production target for different type of Sections like Fabrication- Blacksmith, Machine shop, Triming section, Carpentory, Sheet matel, Welding section, Electrical section and Paint shop for Auto motive assembly shop.
♣ Material scheduling to meet daily, weekly, monthly forecast plans.
♣ Achieve inventory in a lean manufacturing environment to quality, delivery and cost targets.


MAINTENANCE

♣ 14 years Experience in Plant & Machinery Maintenance Department.
♣ I am maintaining about 312 machines.
♣ Along with Asst.Manager, Three Supervisors, Six Jr.Supervisors.
♣ 69 Fitters of different grades and 37 members UN Skilled Employees in Three Shifts a Day.

RESPONSIBILITIES:
♣ I am acting incharge for Machinical Maintenance Department.
♣ Hydraulic, Pneumatic Problems, Plant & Machinery Maintenance.
♣ Repairs of Mchines, Equipments, Furnaces, all types of Pumps, Conveyors and other Utilities like Cranes, Compressors, etc…
♣ Preparation of daily job & worker performance report, monthly sch edule regarding maintenance of each plant machinery.
♣ Supporting documents for enquiry part to be purchased, for spare parts.
♣ Oil & fuel after tally the market, monthly & yearly fuel consumption & costing report.
♣ Coordinating with suppliers, vendors and other internal divisions & projects.


MACHINES, CRANES & OTHER UTILITIES
♣ Hydraulic unit and equipment of the machines (Studying of Hydraulic Circuits to find out faults solve the machine problems).
♣ Heavy earth moving equipments (for road & Tunneling)
♣ Cranes such as Electric / Hand operated.
♣ Over –head traveling bridge crane, Towers cranes (unto 50 tone capacities).
♣ Mono- rail, chain pulley blocks, belt and roller conveyors, Elevators, Manual / battery / diesel operated trolleys. Mechanical & Hydraulic problems.


CONCRETE PUMPS:

1. 30m3/hr BATCHING PLANT (ELBA SHINDE). 2. TRANSIT MIXER 2 cum 0.375m3 CONCRETE MIXERS (BHAI). 3. 0.375m3 CONCRETE MIXER (WITH LOAD CELL), 10 * 7 CONCRETE MIXER, TREMIX SYSTEM. 4. WEIGHT BATCHING -- 1000 KG.
TOWER CRANE & PASSENGER LIFT’s:
1. TOWER CRANE—50, 45, 30 METER BOOM. 2. TOWER CRANES-- ON TYERS-- 25 METER 3. CONCRETE PUMPS (FOR 20, 60,125 METER HEIGH T) 4. 30m3BOOM. 8 TON MOBILE CRANES. 5. PASSENGER LIFT (1500, 1000, KG RACK-PINION TYPE), PASSENGER LIFT (800 KG WIRE ROPE TYPE).
MACHINE
1. CUBE TESTING MACHINE -200 TONS. 2. EXCAVATORS (JCB--3D TYPE) EARTH HAMMER PAVING BREAKERS 3. MINI DUMPER (2 TON CAPACITY) PICKUP DUMPERS. 4. BUILDING HOIST
D.G.SETS. COMPRESSORS & PUMPS:
♣ Maintenance of D.G.Sets.
♣ Screw Air Compressors, Vertical, Receiver mounting type compressor
1. 335/300,250,140 CFM DIESEL COMPRESSORS 2. 280,140,125, 110, 70 KVA GENERATING SETS 3. VIBRATING ROLLERS (MINI), ELECTRIC & DIESEL VIBRATORS 4. WELDING SETS, TIG WELDING SETS, SUWERGED ARC WELDING SETS 5. BAR BENDING MACHINES BAR CUTTING MACHINES 6. DIESEL DEWATERING PUMPS ELECTRICAL DEWATERING PUMPS BOOSTER PUMPS 7. SUBMERSIBLE CURING PUMPS SUBMERSIBLE DEWATERING PUMPS
CONVENATIONAL MACHINES:
♣ Centre and turret Lathes (HMT, MK make), +GF+ make copuing lathes.
♣ Turret and Capstan Lathes (HMT, MK make).
♣ Vertical and Horizontal boring (Kuttukaran, HMT make).
♣ Drilling Banch type, Radial and Pillar type (HMT, Batli-Boi).
♣ Multi Spindle Drilling (HMT, Deka make).
♣ Shaping, Slotting, Planning and Broaching.
♣ Milling Vertical, Horizontal & Universla (HMT, TOS, Cininnati,Batli-Boi,Precitec,Praga).
♣ Duplex and Triplex milling (HMT, Shakti, Vanita, USSR, Cincinnati make).
♣ Gear Hobbing (HMT make).
♣ Surface and Sylindrical Grinders (HMT SFW2, HMT-G17&G19). TON CAPACITY)
♣ Miscellaneous machines such as bench drilling,tool grinding,hock-saw,circular saw
♣ Machanical, Hydraulically operated presses (Benco, Amco, Fluid dynamics).


HIGH -TECH MACHINES:

♣ STUDER make universal gringing.
♣ REISHAUAR make thread grinding and gear grinding.
♣ DIXI mskr jig boring (Horizontal).
♣ RUSSIAN make thread grinding, Plano milling and vertical boring.
♣ JANSON & SHIPMAN make universal grinding honing.
♣ WALD TICH COBURG make Slideway grinding.
♣ WMW make slideway grinding and splain milling boring.


FURNACES:
♣ Electric box type chamber furnace, gas carburizing and electric bogie furnace, Continues oil fired furnace etc.


ELECTRICAL:
♣ I can maintain and guide group of electricians to solve the machine problems and other electrical items.
RECORDS & OTHER ACTIVITIES
♣ Machines History Cards. & Machines Maintenance Cards.
♣ ISO-9000(Machine up keep cards, preventive maintenance work instructions,Geometrical test charts etc) records.
♣ Preparation of monthly and annual preventive maintenance charts.
♣ Planning and procurement of Annual requirements.
♣ Belts, bearings, M/c spares, lubricants of different grades and cutting oils.


ERECTION & COMMISSIONING
RESPONSIBILITIES:
♣ I got Erection Knowledge of Equipment Erection, Steel Structured Fabrications.
♣ Commissioning of Machines, Furnaces all type of Pumps, Conveyors and other Utlities like Cranes, Compressors, and their relevant euipments of HEAVY & MEDIUM Engineering Industries.


STEEL STRUCTURED FABRICATION & EQUIPMENT’S :
♣ Construction of All types of Equipment Fabrications & Steel Structured Fabrications,
♣ Industrial sheds, Tower’s Erection, Foot over Bridges,Tunnel Portals, Hight Level Gauges, Level Crossing Gates & their relevant Equipment Erection.
♣ Cranes such as Electric / Hand operated over –head traveling bridge crane, Towers cranes unto 50 Tone capacities.
♣ Alignments, Assembling and other Fitments to meet design specification’s, defined quality standards.
♣ Railway Line’s, Gauge Conversion, De Stressing, Deep Screening and Yard Remodeling (manually or Mechanically).
♣ Track linking including installation of points and crossings under traffic conditions.
♣ Removal of Rails and Cutting of old Welded joints by replacing new SKV (Thirmit) Welded joint’s (52 kgs 90 uts).
♣ Fixing of Rock bolting, Madam & HI Strength Bolter Netting.
♣ Screw Air Compressors, vertical, receiver mounting type compressors.
♣ D.G. sets of 280,140,110 and 70 KVA capacities.
♣ Electric box type chamber furnace, gas carburizing and electric bogie furnace, Continues oil fired furnace etc.


EARTH & CIVIL WORK’S

RESPONSIBILITIES:
♣ Expereince in Earth & Civil Works.
♣ Plant & Machinery { (for Road’s, Mining & Tunneling) Excavators, Dumpers, Loaders,Rigs,Fork lifts and other Relevant Machines }.
♣ Maintenance and Production Departments.
♣ Preparation of daily job & worker performance report, Production report-daily, weakly and monthly.
♣ Schedule regarding Proudction and maintenance of each plant machinery.
♣ Supporting documents for enquiry part to be purchased, LPO for spare parts.
♣ Oil & fuel after tally the market, monthly & yearly fuel consumption & costing report.
♣ Coordinating with internal divisions & projects.
♣ Excavation of all kinds of soils (with &with out Blasting).
♣ Tennling ,Winding of Hill cutting & Rock Bracking.
♣ BT laying, Road formation, Landscaping, Banking formation, back filling.
♣ Pitching at Slopes, Gabens (with Bolter) at Cuttings Slopes.
♣ All types of Construction’s, Concert Road’s, Concrete safety wall’s (RCC Box Culverts, Tow wall’s, Retaining walls & Catch water drains).
♣ Piling Foundation’s, Shot Cutting at Hill cutting sections.

Diploma in Mechanical Engineering from Government Polytechnic, Hyderabad. A.P.State Board of Technical Education, Hyderabad, in 1986, with 1st Division [81%Marks].

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