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CV Structural Design Engineer Rotor Center of Excellence GE India Technology Centre, Bangalore, India

 
Structural Design Engineer Rotor Center of Excellence GE India Technology Centre, Bangalore, India

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CV/Resume ID no.: 116012

Location (Residence): Jaipur, India
Citizenship: India
 
Languages:
  Native: Hindi
  Other: English
 
Education & Experience: Work Authorization & Relocation:
Education:
  Masters in Structural Design

Years of Experience: 3 years
Authorized to work in:
   India, Singapore, United Kingdom, United States
Present Location:
   INDIA, Bangalore
Relocation:
   Switzerland, Sweden, Singapore, Hong Kong, Germany, France, Finland, United States, UK (in particular), United States, United Kingdom
 
Expertise
Category Subcategory Ability Experience
FEA/FEM ANSYS Basic 9 years
Engineering Other Basic 9 years
Engineering Technologist Basic 9 years
Engineering Civil Basic 1 year
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Dear Sir/Madam

Greetings for the Day!

Kindly find here with attached my CV for your kind perusal and needful action from your end for the position of Engineer

I am holding Masters degree in Structural Engineering from Indian Institute of Technology Roorkee and currently working as “Engineer” in Rotor Center of Excellence at GE India Technology Center Pvt Ltd (GEITC) located in JFWTC Bangalore from 16th July 2007 - till date, and involved in analysis and design of gas turbine components through the application of different stress analysis techniques and methodologies. In past 3+ years with GE I have gained expertise in Field issues, Rotor design & optimization, Assembly/Disassembly processes and have filed a patent for an innovative process for the same.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Professional Contour:

GE India Technology Centre, Bangalore, India
Engineer/Technologist Jul’ 2007 – Current

Currently occupied as Engineer/Technologist at GE India Technology Center, Bangalore.

Responsible for
·Addressing design upgrades
·Product development at preliminary & detailed design stages
·Fleet issue resolution
·Design analysis for introduction of new products.

Expertise gained:
·Rotor design methodologies
·Establishing assembly and disassembly process
·Lifing methodologies LCF, HCF, Fracture, Burst
·Optimization techniques using Six Sigma Concepts
·Root Cause evaluation for fleet issues
·Visits to Service shops and Manufacturing units to support design/process upgrades and fleet issue resolution. Had visited to Singapore and Greenville on assignment for the same
·Statistical evaluation : Six Sigma – DMAIC & DFSS, Probabilistic Optimization Techniques

Filed Patent:

Innovative design of blower disassembly set up and improved turbine rotor disassembly process by keeping cost & process duration as CTQs.


Major Projects executed:

1.Turbine Wheel Material Change: Calculated interference required to meet FFT required for two different materials and performed Assembly & Disassembly analysis with exhaustive HTC sensitive study for predicting environmental variation- Material Productivity
[Customer: Systems Division, US]
[Tools: Unigraphics NX4, ANSYS]

2.Rotor wheel cracking at mid-location: Being an active team player successfully supported in Unit-rotor model building, which was first time in GE history. Established unit-rotor model for it’s fidelity with UG & high accuracy and find out HCF limit, Gravity-Sag & structural crush margin. Performed Moment/shear force mapping on Ansys FEA model from Nastran beam model, which was enabled successful closure- Root Cause Analysis
[Customer: Systems Division, US]
[Tools: Unigraphics NX4, ANSYS]

3.Turbine-Rotor Disassembly Analysis: Being a part of Design Engineering team, supported shop activity by performing 2D thermo-mechanical FEA analysis. First of its kind successful disassembly of gas turbine–rotor enabling Customer shipment delivery date ~3 month ahead of schedule without any damage to surface coating- Shop Support
[Client: Baglan Bay (Europe)]
[Tools: Unigraphics NX4, ANSYS]

4.Rotor wheel cracking: Worked at Singapore service shop and performed detailed investigation of wheel cracking, came up with the intermediate gas-turbine teardown technique instantly, which enabled the successful disassembly of the gas-turbine without damaging the cracked rotor and helped the materials team to perform material evaluation without any issues. Took the ownership & led the analysis team and correlated field measurements with proficient elasto-plastic 3D analysis, going further contributed to successfully closure of wheel cracking issue and provided corrective action- Root Cause Analysis
[Customer: Services Division, US]
[Tools: Unigraphics NX4, ANSYS, STAR CD]

5.Quick start Gas-Turbine: Worked with heat-transfer & structural team to come-up with realistic HTC’s & Bulk temperature under aggressive time line. Performed 2D & 3D sub-modeling sensitivity study of thermal analysis of Fwd & Aft diffusers of casing & helped to find out the maintenance time factor- Productivity
[Customer: Services Division, US]
[Tools: Unigraphics NX4, ANSYS]

6.Enhanced Compressor Rotor Design: Optimized the compressor rotor wheel by performing 2D thermo-mechanical analysis and came-up with several design solutions to meet the LCF crack initiation & crack propagation life requirement. Used six-sigma tool to generate the design options with consideration of 4 variable parameters and finalized the wheel design with least material requirement within forging envelop to meet the specification requirement - New product
[Customer: Systems Division, US]
[Tools: Unigraphics NX4, ANSYS, UT, SIESTA]

7.Instrumented Gas-Turbine Refurbishment Plan- Material Productivity
·Performed detailed study of instrumented rotor disassembly analysis.
·Prepared plan for rotor inspection
·Completed detailed study of LCF prediction for refurbishment instrumented rotor to meet the product requirement.
·Completed detailed study of gas turbine rotor Assembly.
[Customer: Product Service Division, US]
[Tools: ANSYS, SIESTA]

8.Fleet issue Resolution & Support:
·Failure of Tie-bolt- [Customer: Product Service Division, US]
·Turbine rotor bolt hole over-machining- [Customer: Manufacturing Division, (Belford, Europe)]
·Rotor rim arc strike - [Customer: Houston Shop, (Belford, Europe)]
·Turbine rotor load-slot over-machining- [Customer: Manufacturing Division, (Belford, Europe)]
[Tools: Unigraphics NX4, ANSYS]


3. Education & Training - CV/Resume Part 3 [Mandatory]

Educational

Qualifications: Master of Technology (Structural Engineering) - 2007
From Indian Institute of Technology-Roorkee. GPA = 8.59/10

Bachelors of Engineering (Civil) - 2003
From Engineering College Kota-Rajasthan
Marks = 68%


4. Computer Skills - CV/Resume Part 4 [Mandatory]
-Ansys
-Unigraphics
-STAR CD
-DFSS optimization tools
-Minitab
-Probabilistic optimization
5. Other Skills - CV/Resume Part 5 [Optional]
Skill Sets:

·Design & Analysis of Gas-Turbine Rotors
·Six Sigma Green Belt certified :- Introduction of new process by eliminating “Gas Heating” for disassembly of gas turbine rotor at service shop, which results in material degradation and formation of crack (Reference No:- GAS-20071102-14928)
·Impactful Business Communication certification
6. Additional Information - CV/Resume Part 6 [Optional]
Recognition:

1.Global Management Award: Deliver a successful plan and process to disassemble the instrumented gas turbine, where instrumented wires & tube at the center of rotor resulted in a tough decision to disassembled this rotor. The team immediately set out to invent a process to address the unique challenge on high interference between the wheel & tube at the center of rotor that could not be removed for heating at center part of rotor. “Dimmed the lights” with 2D heat transfer & structural analysis to evaluate the myriad of choices. The engineering judgment to make decision that ultimately achieved the goal of rotor disassembly.

2.Engineering Excellence Award: Successfully completed shop support at Singapore and summarized crack mapping pattern of turbine wheel & also implemented quick solution of intermediate disassembly process. Evaluated the root cause of wheel cracking by performing 3D elastic-plastic analysis.

3.Project of the Month & Quarter Award: Innovative tooling design by leveraging expertise from cross functional teams & considered critical parameters & process, so that we can re-use the component without damaging the material. Introduced Gas-turbine rotor disassembly process by keeping cost as one of the CTQs thereby contributing to cost savings. Replaced the expensive heaters & damaging gas heaters by

4.CoE level Reward for Technical Excellence


 

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Structural Design Engineer Rotor Center of Excellence GE India Technology Centre, Bangalore, India
CV/Resume ID no.: 116012

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