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CV Automation Supervisor Siemens PCS7 Simatic Manager Simatic Protool Rockwell Allen Bradley ABB DCS

Automation Supervisor Siemens PCS7 Simatic Manager Simatic Protool Rockwell Allen Bradley ABB DCS

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CV/Resume ID no.: 119006

Location (Residence): ras-al-khaimah, United Arab Emirates
Citizenship: Pakistan
  Native: Hindi
  Other: Marathi
Education & Experience: Work Authorization & Relocation:
  Bachelors in electronics

Years of Experience: 14 years
Authorized to work in:
   United Arab Emirates
Present Location:
   uae, ras-al-khaimah
   Anywhere (International)
Category Subcategory Ability Experience
Technician Level DCS Experienced 14 years
Technician Level Controls Experienced 20 years
Technician Level DCS Trainee 6 years
Technician Level DCS Experienced 14 years
Technician Level Instrument Experienced 6 years
Technician Level Instrument Experienced 23 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Automation supervisor with 14 years experience

2. Work Experience - CV/Resume Part 2 [Mandatory]

Job Responsibility
Supervision of PCS 7 system
Program modification and Fault Rectification
Supervise of Daily, monthly, and yearly maintenance
Daily inspection of MV and LV VFDs and fault Troubleshooting
Weigh bridges maintenance and calibration
Plant instrumentation maintenance and calibration
132KV substation Protection relays and Switch Gear Protection relays
Plant CCTV, High Temp Kiln and cooler Cameras
Prepare training programmed for newly induced staff

Working as an Automation System Supervisor Union cement Limited in UAE since Nov.2006 to till Now
Worked as Instrumentation Supervisor in Saadi cement Limited Pakistan from Nov.2000 to Nov.2006
Worked as PLC supervisor in Pioneer Cement Limited Pakistan from July 1997 to Nov.2000

Professional Experience:-
Worked on the installation commissioning, operation and maintenance of following Automation, Electrical and Instrumentation equipments

PCS7 System:
I am working as Automation Foreman, and major jobs responsibility to troubleshooting, Modification of PCS7 and Siemens S7-400 DCS, Siemens S7-300, Siemens S7-200, AllenBradly Power flex 7000 MV VFD, ABB LV VFD, Telemechanique Soft starter and Sepam Switch gear Protections relays.

Troubleshooting of CPU S7-400 417-4, CPU S7-300 315-2DP, CPU316, S7-200 CPU 224, and CPU226, Downloading and uploading the Program, Node testing, Communication Error and BUS Fault and System fault.

Programming in Ladder, FB, SCL, STL, CFC, Programming with Cemat 6.1 special for cement Plants.
Configure the new Project, Hardware configuration, Modification current Project in Hardware configuration and Plant configuration.
Modification of current programs , Add new PID Loops , configure New Alarms , new interlock time by time request on Process.
Make backup for Main PLC , salve PLC Program and Retrieve Program in case of damage in local PLC Program or Main PLC Program
Make backup for operator station severs and engineering station , installed new operator station for CCR and standby engineering station
Manually and automatic selection for server 2 for operator station in case for failure of Server1 and make standby server for future.
Create new Runtime picture in wincc 6.1 ,wincc flexible , make backup of current Runtime picture of wincc 6.1 and wincc flexible
Downloading and uploading the program and hardware configuration from engineering station and connect Laptop direct to PLCs. Restart PLCs Cold Restart , Warm Restart PLCs time by time to solve the Problems
Create report for daily power and production report in wincc, IMate and Knowledge manger, import and export wincc Data in excel worksheet.
Create new communication signals for Local PLCs to Master PLCs.
Make complete PLCs addressing for the Main PLC, Slave PLC and Local PLCs
Make symbol table for main PLC program, Slave PLC program and Local #plc Program
Handling windows 2003 severs SQL severs, Installation of New windows 2003 servers and configure with DCS.
Installation complete PCS7 software, PCS7 Licenses, and PCS7 software tools.
Troubleshooting of PCS7 token ring network, OSM, OLM, Profibus, MPI, and optical fiber cable.

Baily INFI 90 DCS
Experience in INFI 90 Network Token ring , troubleshooting and fault diagnostic on INFI 90 and Network 90 , software logging database graphics (SLDG software), Vax/VMS server, Decnet server attached with the print servers, Program uploading and down loading , online and offline programming, tuning and monitoring the program. Daily inspection and maintenance

Experience in AB SLC500 PLC, Hardware configuration and software modification using RSLOGIX and RSVIEW, online program modification, software trouble shooting, backup program, daily checking and inspection.


Experience in control Logix PLC, Hardware configuration, Control Net configuration, configuration of RS networks,Programming in control logix using Ladder and Polysius Function Blocks.
Experience in Rsview 32 and Factory view

Experience on Allen Bradely Power flex7000 MV VFD, Fault rectification of Power Circuit
Parameter downloading and uploading . Daily and shutdown maintenance
ABB ACS550 and DCS800 LV VFD, troubleshooting of inverter and converter circuit, downloading and uploading parameters, Troubleshooting of Parameter faults. Daily inspection of LV VFDs.

HV /MVProtection Relays:-

Motor Protection against overload, short circuit, earth fault, Phase unbalance, under voltage and under current using Sepam S20, sepam S40, and Sepam M80 Protection Relays
Sepam protection relays and Siemens protection relays, program uploading and downloading the program, diagnose problem in case of tripping, change the values to troubleshoot the problem, Maintain communication for CCR through MOD bus. Makes backup for sepam and siemens protections relays

Telemechanique Soft starter ALTISTART, troubleshooting of Hardware, Changing in parameters.

Plant instrumentation:-
Weigh Feeders:-
Shink weigh feeders calibration and faults troubleshooting.
Gas Analyzer Sick /MIHAK SMC904 and HITEM2000 calibration and troubleshooting.
Oil and Gas Burners:-
PILLARD Gas and oil burners Local PLC program testing and fault troubleshooting from Automation Side and Instrumentation Side.
MV Motors Fans Lubrication units:-
MV motors fans lubrication units, Kiln roller pumping station, Trust Rollers stations, Girth Gear Spray lubrication system, fault rectification from Automation and Instrumentation side
Loesche mill instrumentation
Pressure, temperature, Gearbox Lubrication, Tiltings pads Pressure, Slidings Bearings temp. Rollers RPM and water flow system for mill.
Drift switches, flow switches, speed switches, pull wire switches, Proxy switches, temp switches and different type of limit switches

Pressure transmitters, Temp. Transmitters, Level transmitter, flow transmitters calibration and fault rectification.
Stackers and Reclaimers:
Worked on cantilever stacker and reclaimers CBMEC china, trouble shooting of automation instrumentation and electrical faults.
CCTV system:-
Kiln and cooler camera Panasonics , Siemens , Plants camera Sony china ,GSTV monitoring system, Video Balance transmitter, Video multiplexer units.

Special Training/Courses:-
I have got special training about Automation , instrumentation and electrical equipment
o PCS 7 , AC drives, DC drives , Rotary stacker and Reclaimers, IKN cooler, Auto samplers, Gas Analyzers, Hot Gas Generators, Oil lubrication stations for Motors bearing, Bulk loading system for clinker and cement)etc training by Chinese expert at union cement Limited
o Loesche Mills training by Mechanical & Electrical section by Germans experts.
o Conrol Logix PLC conducted by Polysius
o BHF control Logix PLC conducted by FLS

Special Training/Courses:-
I have got special training about Automation , instrumentation and electrical equipment
o PCS 7 , AC drives, DC drives , Rotary stacker and Reclaimers, IKN cooler, Auto samplers, Gas Analyzers, Hot Gas Generators, Oil lubrication stations for Motors bearing, Bulk loading system for clinker and cement)etc training by Chinese expert at union cement Limited
o Loesche Mills training by Mechanical & Electrical section by Germans experts.
o Conrol Logix PLC conducted by Polysius
o BHF control Logix PLC conducted by FLS

3. Education & Training - CV/Resume Part 3 [Mandatory]

Academic Qualification:-
o Matriculation
o Associate Engineer (Diploma Engineer)
o Microsoft certified Professional

Siemens Certification
Basic of PLC, Basic of DC drive, Basic of Control component, basic of surge protection

4. Computer Skills - CV/Resume Part 4 [Mandatory]
windows xp, windows 2003 sever, networking
5. Other Skills - CV/Resume Part 5 [Optional]
PLC Software Experience:-
o Siemens PCS7 v6.1 , Simatic Manager 5.4, Simatic Protool, Siemens winmicro 4.0, Simatic WinCC, Simatic WinCC flexible, Siemens Simocode , Rockwell RS Frame work, RS view32, Micro Logix, control logix, ABB SLDG software etc.

VFDs Experience:-
o Allen Bradly Power Flex700, ABB ACS550, ACS 800 , DCS 5000,Siemens Micromaster 420
6. Additional Information - CV/Resume Part 6 [Optional]


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Automation Supervisor Siemens PCS7 Simatic Manager Simatic Protool Rockwell Allen Bradley ABB DCS
CV/Resume ID no.: 119006

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