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CV DCS Control Room Operator/Field Operator/Supervisor Process(Commissioning) Petronas Malaysia

DCS Control Room Operator/Field Operator/Supervisor Process(Commissioning) Petronas Malaysia

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CV/Resume ID no.: 75005

Location (Residence): Mumbai, India
Citizenship: India
  Native: English United Kingdom, Hindi, Konkani, Marathi
  Other: None
Education & Experience: Work Authorization & Relocation:
  Vocational in Apprenticeship and Diploma in Chemical Plant Operations

Years of Experience: 17 years
Authorized to work in:
Present Location:
   Malaysia, Terengganu
   Anywhere (International)
Category Subcategory Ability Experience
Operations Control Room Operator Basic 11 years
Technician Level Process Basic 4 years
Technician Level Production Basic 4 years
Operations Process Basic 23 years
Technician Level DCS Basic 7 years
Operations Production Basic 23 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Dear Sir,
I take this opportunity to introduce my self and apply for the above mentioned position for your reputed project,
I have just completed an one year assignment in India on 28 on 28 off rotational job on a FPSO(Floating Production Storage Offloading) project working as a Control Room Lead Operator, for production at Indian offshore oil fields after sail away from Singapore,
Iam now in Malaysia for an onshore gas plant turnaround and commissioning project
Kindly find attached with this mail my updated resume for your perusal,
Iam sure my skills and expertise would be an asset to your reputed organisation,
Below is a short and brief introduction about myself
I have 15 years of Hands on Operations and Training experience as a DCS/Field
Operator/Supervisor (including Commissioning Experience) in
Offshore(FPSO) ,Gas & Petrochemical industry(Onshore)specializing
in Plant Operations for Oil and Gas Separation Units, Ethylene process
plants(Cold Cryogenic Separation) (Naphtha and gas cracker units) and
Raw Gas Compression Stations, Sulphur removal and gas treatment plants
and effluent waste water and produced water treatment plants
latest assignment was with DEPL (Jindal) Industries India-A Major Oil
and Gas Contractor in India as in Process Operation Specialist on
board FPSO-Crystal Sea, I am available for new assignments.
to Jindal I was employed as a Senior Process/Commissioning(DCS)
Engineer from Oct 2004 until Sep 2005 with Linde India a division of
Linde Engineering Germany a Multinational Engineering Organisation in
the Petrochemical & Oil & Gas sector, prior to this I was
employed with Optimal-Petronas Malaysia as an Operation Specialist from
Nov 2000 until Sep 2004 and worked with NOCIL Petrochemicals India as a
DCS/Field Operator in the Ethylene unit from September 1992 to October
During my 15 years of experience in the industry I have
been involved in (DCS & Field operation activities) like Pre
commissioning, Commissioning, Start up & Shut Down activities, Turn
Around Co-ordination, Fire fighting-(have been a member of the Plant
Emergency Rescue Team), Work Permit Coordination and Preparation,
Isolation & Preparation of Equipment for Confined Space Entry, Hot
Jobs etc, being Mentor to Operation Trainees and preparing Training
Packages for D.C.S (Control Room) & Field Operation, Hazop study,
Writing Operating Procedures, Reviewing P&ID's in engineering and
as built phase, Hazop study.
I will perform all my duties to the
best of my abilities with sincerity, dedication and with full
compliance to the Health Safety and Environment policies of the

2. Work Experience - CV/Resume Part 2 [Mandatory]


Presently since April 2009 working on a project with Petronas Malaysia (Optimal Olefins) as an Operations Specialist for Plant Turn around and Commissioning and Modification Projects.

1) Worked since Jan 2008 until Feb 2009 with Aker Borgestad Operations as a Control Room Lead on FPSO(Floating Production Storage and Offloading) AKER SMART 1 (Name changed to DHIRUBHAI 1).
The vessel is a tanker conversion with oil production capacity of 60,000 barrels/day and gas production capacity of 9 million scm/day.
Have been involved in construction, pre commissioning activities, successful commissioning and conducting training packages and courses in process operations for new operators, up gradation of P&ID’s and operating procedures, FAT’s ,DNV Inspections,
The FPSO has been successfully commissioned and is operating and producing on the east coast of India (Kakinada) in deep sea for M/s Reliance Industries Limited.

2)Free lancing with CSIL India Pvt Ltd (A Oil and Gas Engineering Contractor) as a Technical Consultant for their onshore/offshore pipeline engineering and commissioning works in Bombay since April 2007 prior to which was in Oman for a month.

3) Worked with Discovery Enterprises Pvt Ltd (A Jindal Drilling & Industries Company) since Jan 2006 until Feb2007 for FPSO(Floating Production Storage & Offloading) in Process Operations on board FPSO Crystal Sea based at Bombay High North Oil Field 6 Weeks On/Off rotation. I was actively involved in re modification & revamps of the Process Plant of the FPSO in Singapore port at (Singapore Marine Technologies) ,up gradation of P&ID’s and operating procedures, FAT’s ,DNV Inspection, commissioning and startup, process trouble shooting . The vessel was in Mumbai and is involved in production of crude at the Bombay High North Fields of ONGC.

4) Free lanced with CSIL India Pvt Ltd (A Oil and Gas Engineering Contractor) as a Technical Consultant for their Bombay High Offshore project works from Sep 2005 to Dec 2005.

Linde Engineering-India from October 2004 to August 2005
5) Worked with Linde India as a Senior Process/Commissioning Engineer from Oct 2004 until Sep 2005.
Deputed to Hungary as Start up and Commissioning Engineer for 3 months for the start up of a 250 KTA Ethylene plant(Naphtha cracker, Linde Technology) client TVK Hungary, was actively involved in commissioning, startup and client handover activities in DCS(Control Room) and Field for:- furnaces, boiler feed water injection and supply unit, steam let down stations, phase separators, compression section, dehydration unit, reaction section, heavy separation section and Ethylene and Propylene Refrigeration section, cryogenic separation and cold distillation(using Expansion turbines, cold box and JT Valve),Ethylene, Propylene and heavy oil tank farm, feed gas compression and treatment section.
Was involved in writing and of start up and operating procedures for various units and equipments for up coming Linde ethylene plants.
Worked on proposal preparation for fire fighting and fire protection equipment for a gas separation plant project of Linde.

Optimal PETRONAS Olefins-Malaysia from November 2000 to September 2004
6) Worked as a “DCS/Field Operation Specialist” in Optimal Olefins a LINDE Technology Ethylene Plant in Malaysia formed by a Joint Venture between DOW Chemicals, USA and Petronas Malaysia from Nov-2000 until Sep-2004. It was a 650 KTA Ethylene project.
Have been involved in pre commissioning, commissioning and start up and finally normal opreration in DCS(Control Room) and Field for:- furnaces, boiler feed water injection and supply unit, steam let down stations, phase separators, compression section, dehydration unit, reaction section, heavy separation section and Ethylene and Propylene Refrigeration section, light separation and cold distillation(using Gas Expansion turbines , Linde Cold Boxes and JT valves) Ethylene, Propylene and heavy oil tank farm, feed gas compression and treatment section.
Experienced in pre start up activities like punch listing, D.C.S loop checks, function checks, shut down devices function checks start up safety reviews, pressure testing, drying and inertisation of the unit.
Practical experience in preparing safe work permits and setting conditions for preparation of equipment for entry and hot jobs.
Preparation of job packages for equipment purging, inertisation & isolation for turn around activities. Have been involved in imparting DCS/Field operations training to trainees, assisting as a back up for new DCS operators, preparing permits for various maintenance jobs, trouble shooting various process problems, working for preparation and planning of activities for the future turn around with the turn around planning team, and guiding and leading operations team during plant trips, start ups and emergency shut downs.
Initiating and performing RCI (Root Cause Investigation) analysis and reports for accidents and incidents.

Nocil Petrochemicals-Mumbai India from September 1992 to October 2000
7) Taken one year plant training (Practical as well as theory) Sep1992 till Sep1993 in the Ethylene plant (Naphtha Cracker) Stone and Webster Technology, P.V.C plant BASF slurry suspension process, and in the utilities unit in NOCIL PETROCHEMICALS (ROYAL DUTCH SHELL GROUP) Thane-Mumbai-India Petro-chemical complex.
Worked as a Field and DCS(Honeywell & Yokogawa) Operator in the Olefins Plant (Stone and Webster) at NOCIL from Sept. 1993 – Nov 2000 in NOCIL.Practical experience in DCS & Field operations of Cracking furnaces, heavy end distillation columns, cold cryogenic distillation columns, cracked gas compressor unit, ethylene and propylene refrigeration units, atmospheric and pressurized tank farm units, and boiler unit.Turn around activities- Worked as a Operation shift team coordinator with engineering department for planning of equipment maintenance and entry permits. Was involved in preparing start up plans for the unit after turnaround activities.


Practical experience in emergency shut downs, Gas Clouds, and Fires in the Ethylene Unit, gas compression and distribution unit, P.V.C units.
Well versed in trouble shooting problems related to process operation during normal operation and start ups.
Worked as an emergency rescue team member and have personally handled emergencies and fires.


Familiar with emergency and normal operations (start up and shut down) of furnaces(oil & gas fired) heaters and crackers, phase separators, water injection units, de hydrators, columns, heat exchangers, reactors, pumps, compressors(centrifugal, turbo, positive displacement type),blowers, Expansion turbines, Cold Boxes, reactors, fluid& solid conveyors, atmospheric and pressurized tanks-have handled loading and unloading operations of naphtha, fuel oil, diesel, benzene, ethylene, propylene, propane, butadiene , VCM,EDC and LPG.


Worked as a field operator in water tube boilers, oil an gas fired, steam pressure 60 kg. cm2 and capacity 220 tons/hr.
Worked in the demineralisation plant generating 200 tones/hr of demin water and handled cooling water systems in the Ethylene plant.
Worked in the Effluent Treatment plant and waste water handling unit.


Familiar with all types of mechanical fittings, can perform minor maintenance jobs, possess an aptitude for mechanical and electrical work.
Experienced in imparting On the Job Training to new recruits and trainees (Mentor).
Have been working in shifts of eight and twelve hour’s rotation for 12 years.

CRYOGENIC SYSTEMS- Well experienced in Control room and field Operations of Hydrogen ,Methane, Ethane, Ethylene, Propylene, Propane and Butane separation cold train processes which involved drying/dehydration sub cooling ,chilling(cold box, expansion turbine, JT valve), separation(cryogenic distillation) and cryogenic and pressurized storage systems.

3. Education & Training - CV/Resume Part 3 [Mandatory]

Passed Higher Secondary Certificate in Science (Math, Physics, Chemistry, Biology) with Second Class from Maharashtra Board of Higher Secondary Education –India in June 1992.
Passed N.C.V.T (National Council of Vocational Training-Government of India) Three Year Vocational Diploma in Chemical Plant Operation (ALL INDIA TRADE TEST) OCT 95 with 75% Marks.


Basic Process Course in Oil and Gas production Offshore and Onshore conducted by Norsk Hydro and Aker Floating Production.

Advanced Diploma in Oil and Gas Process Operation conducted by Norsk Hydro and Aker Floating Production .

Konsberg Maritime Automation Systems-Norway (Process Automation Solutions for the oil and gas industry) DCS Operation Philosophy and detail study course conducted by Konsberg Maritime Singapore and Aker Floating Production.

Course in IQARAS a software for process optimization, data storage,laboratory analysis,incident reporting,production reporting,and process information sharing by Aker Floating Production and Parteners.

Completed a Course in “Intensive Fire Prevention and Fire Fighting” AT Nocil Petro Chemical Plant, Thane-India.

Completed a Course in Plant Turnaround Safety and was Assigned duties as a Safety Officer in Turnarounds.

Completed the STCW 95 Mandatory Maritime Courses from Naval Maritime Academy- India in year 2000
1. Elementary First Aid.
2. Fire Prevention and Fire Fighting.
3. Survival at Sea.
4. Personal Safety and Social Responsibility.
5. Oil Tanker Familiarization Course.
6. HUET (Helicopter Underwater Escape Training)

Completed a Combined Basic Fire Fighting and Breathing Apparatus Course from Terrengganu Safety Training Centre Malaysia.

Completed a Course in “Defensive Driving from “Sarada” Malaysia.

Completed a Course in “Foxboro I/A DCS Training and Stimulation” OPS 1: Operator Training from Life Time Learning Services Asia in Malaysia.

Completed a Practical Team Building and Motivational Programme from “Q Plus Management Services” Malaysia .

Completed a Course on Basic Cooling Water, Boiler and Process Treatment conducted by GE Betz-Malaysia.

4. Computer Skills - CV/Resume Part 4 [Mandatory]
Completed a Diploma in Windows Application Software and Internet from Gigatech Computers-Mumbai, India.
Practical hands on experience with Microsoft Office-Ms Word, Excel, Power Point, and Lotus Notes.
5. Other Skills - CV/Resume Part 5 [Optional]
 7 years hands on experience with Honeywell DCS operating systems.
 1 years hands on experience with Yokogawa DCS operating systems.
 4 years hands on experience with Foxboro I/A series DCS operating systems.
 Well versed with Triconix-(ESD systems) & Allen Bradley (PLC systems)
 1 year hands on experience with Konsberg Maritime DCS systems for offshore oil and gas process automation.
6. Additional Information - CV/Resume Part 6 [Optional]

Familiar with all types of mechanical fittings, can perform minor maintenance jobs, possess an aptitude for mechanical and electrical work.
Experienced in imparting On the Job Training to new recruits and trainees (Mentor).
Have been working in shifts of eight and twelve hour’s rotation for 12 years.
To provide value addition to the organisation I serve, perform all task and assignments with “SAFETY” as first priority and with full compliance to the Health Safety & Environment policies of the organisation.


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DCS Control Room Operator/Field Operator/Supervisor Process(Commissioning) Petronas Malaysia
CV/Resume ID no.: 75005

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