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CV Instrument and Control Engineer

 
Instrument and Control Engineer

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CV/Resume ID no.: 75034

Location (Residence): Bedok north road, Singapore
Citizenship: Singapore
 
Languages:
  Native: English United Kingdom
  Other: Hindi
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in instrumentation

Years of Experience: 9 years
Authorized to work in:
   Singapore
Present Location:
   singapore, BEDOK
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Engineering Instrumentation Experienced 9 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Dear sir,
Pls see my cv in attached format for instrument and control Engr

2. Work Experience - CV/Resume Part 2 [Mandatory]

detail engineering, commisioning and maintenance

GENERAL DATA
EDUCATIONAL AND PROFESSIONAL AFFILIATIONS


 Bachelor of Technology in Instrumentation from Madras Institute of Technology (MIT), Anna University, India. Year of passing : 1998


 Bachelor of Science in Chemistry from Madras University, India. Year of passing: 1995


SUMMARY OF EXPERIENCE

About 9 years of experience as an Instrumentation & Control System Engineer in detailed engineering, procurement, engineering co-ordination, Commisioning and Maintenance of Instrumentation and control systems in Oil & Gas industrial projects.
• Experience in Detailed engineering involving development of control Philosophy, P&IDs, Cause & Effect diagrams, logic diagrams, DCS, PLC, Fire and Gas systems, Analysers and field instruments.
• Experience in Field Instruments and Control Systems procurement activities of issuing inquiry & purchase requisitions, bid evaluation, vendor drawing review.

• Conversant in Hazardous area Classification

• Preparation of Instrument Specifications for Flow, Level, Pressure and Temperature Instruments.

• Sizing of Control valves, Pressure relief valves and Orifice plates, Venturi, Ultrasonic, and Vortex Flow meters.

• Acquainted with relevant international standards like API, ISA, ANSI/ASME, IEC etc.

• Preparation of System (Honeywell- TPS/Experion) related Hardware Technical Specifications.

• Involved in FSC/HPM/APM system commissioning in the site.

• Strong Background in Ethylene Cracker Process Control and Instrument Maintenance,

• Experienced in Compressor control and Turbo Machinery.

• Experienced in Gas Chromatograph (FOXBORO-931C) and PH, Conductivity, Flue Gas analysers and Oxygen Analyser.

• Excellent communication and interpersonal skills

SOFTWARE SKILLS

• InTools 6.0
• Flow elements sizing : Instrucalc IC 2.0
• Control valves sizing : Emerson quote Tool (Instrument Tool kit)
• Safety relief valves : Crossby software
• MS Office
• SAP PM Module
• AutoCAD, Microsoft Visio(Prelimenery Checking Level)


FUNCTION AND MAIN RESPONSIBILITIES:

SEP ‘06 TO DATE ABB LUMMAS GLOBAL LTD SINGAPORE
Instrumentation & Control Engineer

DEC ‘06 TO SHELL ETHYLENE CRACKER, Singapore
Plant Designed to meet 9KTA Of Ethylene production to down stream units. Plant Consists of Cracker, Benzene Extraction, Pygas Hydrogenation, Compression and utility units by Lummas and Axen Technology.
SCOPE: EPC
Instrument Engineer- Field Instruments

• Preparation of Data sheets for Flow Instruments like orifice, Venturi, Ultrasonic, Vortex, Electromagnetic Flow meters. (Intools-6)
• Preparation of Data Sheets for Pressure Instruments like
Pressure Gauges, Pressure Transmitters and Differential Pressure Transmitters

• Involved in Flowmeter Selection for Cracked gas Compression, Pyrolysis Hydrogenation and Benzene Extraction Units





• Package Instrument Specification and Data Sheet reviewing
• Sizing Orifice, Ultrasonic and Venturi flowmeters
• Reviewing all Vendor Documents
• Involved in Technical Bid Evaluation for Venturi and Ultrasonic Flowmeters
• Reviewing Vendor Drawings
• Conversant In SHELL DEPs
• Coordination with Piping for modelling the flow and Pressure Instruments
• Reviewing ISOmetric drawings
• Corresponding with other Lummas Offices for Engineering related activities

SEP ‘06 TO NOV’06 PERTAMINA, Indonesia
Basic Engineering for RCC off Gas to Propylene Project

Instrument Engineer- Field Instruments

The PT Pertamina (Persero) RCC Offgas to Propylene Project is to be located in Balongan, Indonesia. This project utilizes Low Pressure Recovery (LPR) Technology and Olefins Conversion Technology (OCT) and consists of ISBL process units and supporting facilities designed to produce Polymer Grade Propylene and other by-products.

• Preparation Of DCS/SIS Technical specification
• Preparation of field instruments Technical Specifications
• Involved in preparing Data sheets and Engineering details
• Prepared Specification for Analysers(O2, NOX, H2, Hydrocarbon) and Gas Chromatograph
• Prepared IO list
• Prepared alarm, Sample line List
• Preparation of BPCS architecture
• Involved in Control valve, on/off Valve specification.
• Experienced in idocs lummas document Handling Procedure

MAR’06 TO AUG’06 Honeywell SINGAPORE
Senior System & Control Engineer

Client: Technip

Dung Quat Petrovietnam refinery is the biggest oil production (10L BPD) Project comprises of CCC, MRR1, MMR2, PIB1, PIB2, and Utility Controol rooms having more than 10000 IOs. Refiney consists of Desulpharisation, Crude distillation, Kerosene Treatment, Vaccum, Hydrotreater, Hydracracker and utility Units. The project is implemented with Honeywell system integration (Experion Release 300), FSC safe shutdown and F&G system


• Preparation of Marshalling and System Cabinet Technical Specification.
• Preparation of Earthing Specification
• Preparation of Loop typicals
• Reviewing Panel and cabinet Drawings
• Preparation of Bill of Materials for consoles,workstations and system Hardware.
• Preparation of IO assignment and Module Assignment
• Preparation of termination details and reviewing
• Preparing and Reviewing all technical specification documents related with system
• Preparation System cable schedule and FTA arrangement
• Preparing Power consumption details, Electrical distribution drawings as per spec
• Reviewing and implementing the comments as per Client requirement
• Implementation of Controller loading calculation
• Preparation of auxiliary console ,Operator console specification, System architecture Drawing
• Preparation of list of cabinets and EPKS sever cabinet spec
• Preparation of Heat dissipation and Power consumption Details
• Preparation of Vendor data for DCS IS loop calculation and System cable schedule Format
• Reviewing HMI Specification, DCS typicals
• Involved in Logic implementation and Prototype test for DCS
• Experienced in Experion EPKS Release 300
• Involved IO configuaration
• Preparation of Serial interface IOs and implementation of the same
• Experienced in installation and configuration of FTAs and PMIOs

JULY ‘05 TO FEB’06 TECHNIP KTI , INDIA
SENIOR ENGINEER (INSTRUMENTATION)

SEP’05 TO FEB’06 CCR CYCLEMAX REGENERATION SYSTEM
HPCL, VIZAG, INDIA SCPOE: EPC
Project is for online Catalyst Regeneration system to existing sulphur unit in HPCL to reduce the catalyst changing down time. Process Licenced by UOP and Detailed Engineering Carried out by Technip

• Preparation of Instrument Index
• Preparation of IO list

Following JOB SPECIFICATION (JSS), Data Sheet (SP), Material Requisition (MR) were made.


• Job Specification /Data Sheet for Pressure Gauges
• Job Specification /Data Sheet for Temperature Gauges
• Job Specification /Data Sheet for Thermocouple /Thermowell
• Job Specification /Data Sheet for Magnetic Level Gauge(magnetrol)
• Job Specification /Data Sheet for Displacer Level Instruments
• Job Specification /Data Sheet for Nucleonic Level Instruments
• Job Specification /Data Sheet for Analysers (O2, H2, HC)
• Job Specification /Data Sheet for Pressure/ Differential Pressure Transmitters
• Job Specification for Junction Boxes, MCT, Cable trays, Manifolds,
• Job Specification /Data Sheet for Orifice/Restriction orifice
• Job Specification /Data Sheet for Control Vlaves
• Job Specification /Data Sheet for on/off Valves
• Job Specification /Data Sheet for Desuperheater Valves
• Job Specification /Data Sheet for Pressure Safety valves
• Preparation Technical Queries (TQ) and Technical Bid Evaluation (TBE) for the above instruments
• Experienced in Vendor and Product selection
• Eperienced in Rosemount CAT-100 multicomponent analyser
• Reviewing and final selection H2 analyser and H2S analyser
• Experiened in Masonielan Valve sizing and selection
• Experienced in Metso on off valve selection
• Experienced and final selection of Rosemount World class 3000 O2 insitu analyser
• Experienced in Rosemount 3051 transmitter
• Experienced in final selection of Nucleonic level instruments
• Experienced in final selection of E&H capacitance and displacer level instruments
• Experience in Preparing Level Sketches


• Experienced in Vendor meeting, Negotiation, final selection of the products.

• Following up the safety standards and ISO-9000 Quality standards in document preparation. Thorough Knowledge in document Handling Procedure (DDB, PDB, VDB)

• Participated in Modelling Review

• Experience in Modelling for analyser and sample conditioning system

• Experienced in Control Valve and safety valve sizing using Firstview software

• Experienced in issuing Purchase requisition for the above instruments


JUL’05 TO AUG’05 CLIENT: AIR Products, Qatar

• Reviewing Loop drawings for Machine Monitoring system(PROXIMETERS)
• Reviewing Loop drawings for Analysers(O2,Cl2)
• Reviewing Loop drawings for field instruments



JULY’04 TO APR’05 KUWAIT NATIONAL PETROLEUM COMPANY, KUWAIT

PROJECT ENGINEER (INSTRUMENTATION)
SYSTEM INTEGRATION REVAMPING PROJECT.


The job involves up gradation of existing Honeywell MC to HPM, Industrial control (ICS) Fail safe system to Honeywell FSC and Bently Nevada 3300 series vibration monitoring system for refinery Vaccum and coker units

• Preparation of Basic Engineering and Detail Engineering package for Distributed Control System(Honeywell TDC-3000), Emergency shutdown system(Honeywell – FSC ) with M/s Honeywell
• Engineer for preparing Functional Design Specification and Detail Design Specification for various system like MMS, HPM, FSC
• Reviewing of specification sheets,Cause and effect charts,Interlock Diagrams,Logic Description sheets, Termination Schedule,Cable Schedule,Instrument index,Instrument hookup drawings, Instrument loop drawings,System Architecture drawings,Power Distribtion and Panel Drawings
• Preparation of Functional Logic Diagram(FLD) and Ladder programming for Honeywell FSC-QMR, AB-PLC in refinery units
• Preparation of Functional Logic Diagram(FLD) and Ladder programming for Honeywell FSC-QMR, AB-PLC in refinery units
• Involved in subsequent erection of system at site and commissioning of both DCS and ESD with all networking capabilities and maintenance of the same. Also involved in process loop checking and control algorithm checking,Logic checking after installation.
• Involved in HAZOP study of various refinery units and implementing the same.
• Involved in Machine Monitoring system Technical specification




July’98 to June’04
INDIAN PETROCHEMICAL CORPORATION LIMITED(IPCL), INDIA

Senior Engineer (Instrumentation)/Gas cracker
Gas cracker is designed by Stone&Webster to Produce Four Lakh MTA of C2/C3 to downstream units to produce different grade Polymers. Plant consists of Furnaces, BFW Pumps,Cracked Gas Compressor, caustic removal, Quenching, Dilution steam generation, dehydration, Cold section, Hot section, acetylene recovery, PSA, Expander Compressor, C2/C3 refrigeration compressors, Condensate Polishing unit and storage area.
2002-2004 ANALYSER INCHARGE
• Involved in maintaining 32 FOXBORO-931(FID/TCD Detectors) series Gas Chromatographs.
• Supporting to operation team to day to day maintenance activities and preplanned calibration.
• Checking sample conditioning system and FDA system in furnace area.
• Analyser shelter air ventilation checking LEL (Lower Explosive Limit M/s Detection Instruments) detector checking
• Involved in Sample conditioning system checking
• Installed Foxboro 931-C gas chromatograph, Rosemount
Infra red CO2 (decoke), CO (Flue gas) , Draft O2 analyser for furnace expansion Project.
• Involved in reviewing Vendor Documents for PH analyser and LEL detectors installed in Quench water, demethaniser section.
• Experienced in Six Channel Silkostat -8891Silica Analyser for condensate Polishing unit
• Experienced in PH,moisture(dupont) analyser Procurement with proper Specification
• Experienced in Interfacing analyser data collector to EPLCG network Gateways




2000-2002 DCS/PLC/MMS INCHARGE
TDC-3000
AB-PLC-3,5/40, HONEYWELL LOGIC MANAGER
Bently Nevada 3500 series Machine Monitoring system

• Involved in APM (Advance Process Manager) for New Furnace Expansion Project.
• Coordinated for implementing advance Process control(APC) by DMC to optimise the production
• Experienced in Point Configuration, graphic implementation, Trending & Historisation etc
• Experienced in furnace shutdown logic, cracked gas compressor(MITSUBISHI) antisurge logic(CCC), PSA (Linde) sequence logic,Expander –Compressor(MAFI-TRENCH)Logic etc
• Experienced in Procurement of Proximeter and vibration probes and gap Voltage adjustment
• Experienced in furnace shutdown logic checking thro AB-PLC/LOGIC MANAGER
• Assisted in the preparation of Instrumentation Erection Tender
• Assisted in the preparation of logic diagram

1998-2000 Field Instruments Incharge
• Assisted in the preparation of Material Requisitions for Field Instruments Transmitters, Control Valves, Pressure Gauges and Orifice Plates Assemblies and Restriction Orifice plates for methane polishing unit
• Experienced in Masoneilan, Arca Desuperheater, Yamatake-Honeywell Damper Control Valve, Fisher, Neles-Ball valves and stroke checking.
• Experienced in instrument calibration as per ISO requirements
• Experienced in Krhone Ultrsonic, Smith Turbine flowmeters
• Experienced in CMMS, SAP-R3 PM module.
• Experienced in Turning Motor logics
• Experienced in Cracker Process Control, control logic implementation.
• Experienced in Deluge valve operation and logic Anderson safety valves.
• Familiar with engineering and installation ISA standards for all type of field instruments, ISA -84.01 for safety system, IEC-61508 for SIS, ASTM standards for analysers, API-670 for MMS.


3. Education & Training - CV/Resume Part 3 [Mandatory]

Btech


4. Computer Skills - CV/Resume Part 4 [Mandatory]
o/s windows 2000, C, C++
SAP PM MODULE,
Intools
5. Other Skills - CV/Resume Part 5 [Optional]
Honeywell DCS SYSTEM INTEGRATION
6. Additional Information - CV/Resume Part 6 [Optional]
HAVING GAS CRACKER ETHYLENE/PROPYLENE PLANT INSTRUMENTATION EXPERIENCE

 

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Instrument and Control Engineer
CV/Resume ID no.: 75034

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