CV QC Inspector (Welding)

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CV/Resume ID no.: 75186
Last Updated: Sunday, February 28, 2010

Gulf Experience :

Project Involved:

Onshore : Sahmah & Hubara Booster Up Grade Station
Off plot Delivery Contract (Service Contract)
8” Gas Lifting line CS Pipe line (LPS to Dhulaima) (21.3 Kms)
12” water Injection CS Pipe line (LPS - LEK-A) (10Kms)
Worked for:

Onshore : Presently working as Quality Control Inspector with M/s. Galfar Engineering & Contracting Co. LLC

Approved as a QC Inspector (Welding) by PETROLEUM DEVELOPMENT OF OMAN (PDO)
Duties & responability
1) Incoming materials Inspection, MTC review and Ensure correct materials are utilized in project.
2) Familiar with, Relevant PDO Specification, QA/QC procedure and QC plan.
3) Verifying copies of applicable QC Plan, QC Procedures are available at the location of work.
4) Ensure that all the welding work carried out as per approved procedure and plans.
5) Witness welder Qualification test in association with the company representative and welding engineer.
6) Verifying that the welders are qualified to the WPSs and maintain continuity records.
7) Before welding fit-up Inspection, during welding preheat & Inter pass temperature checking, After welding 100% Visual Inspection.
8) NDT request and Review for On plot and Off plot Jobs.
9) Check and Record welding parameters and verifying compliance with approved WPS.
10) Verifying calibration status of measuring device and test equipment.
11) Set up a numbering system for the welds, compile and maintain isometrics containing weld numbers and welders identification.
12) Monitor welder performance, receive and review NDT reports.
13) Liaise with the Works coordinator in case of non-conformances and ensure corrective actions are taken.
14) Liaise with the company representative for the conduct of day-to-day quality related activities of the service contract.
15) Ensure fulfillment of all inspection & test requirements at all stages as per the CQP and contract requirements..
16) Compile and review pertinent records of inspection & test for individual job orders.
17) Conduct the welder meeting month once and give a instruction of On-plot and Off-plot welding, Class1 pipe line welding & general instruction of welding.
18) Ensure implementation of HSE policy and HSE plan within the area of their jurisdiction.

Service Contract Experience :

Off Plot delivery contract 7 years agreement contract with our client PDO.
Total in Lekhwair our site 600 well are available. Major work in our contract flow line with H /up for Oil, gas lifting line &Water injection. We are use API 5l X-42, X-52, 5L GR B materials in flow lines , SA106 GR B, SA 234 WPB,
SA 105 materials in H/UP. 20 D bend (15, 22.5,45,90 degree) we are made and inspect in our fabrication yard used In water injection line. Degree template and gauge plate (97.5%OD) used to inspect in our yard. On-plot (H / UP) & off plot (F/L) depend on well design pressure we choose line rating (300# , 600#, 900# , 1500#). 600 & below 600# as per PDO specification SP 1174( off plot) 10% RT and above 600# lines 100% RT in butt welds , branch joints 100% MPI required. H / UP first joint well connecting joint Ring type joint(RTJ) this RTJ flange required stress reliving before SR and after SR Radiography carried out. Insulation spool we are using Hook-up to flow line & flow line to manifold connecting location. RMS(Remote manifold system) Water injection manifold , oil manifold and gas manifold piping spool fabrication & flow line and manifold interconnecting spool fabrication and installation .
Total last 16 month we are hand over 148 Nos well to our client PDO after RIG movement notification with in 24 hrs. Total kilo meter -1396 Kms.

Pipeline Experience:

Onshore
(Project Excuted)
:
Fabrication & Installation of 8” Gas lift pipeline (buried) from LPS to DHU approximately 21.3 Kms(Mtl. CS, ISO 3183-3 QCS L- 450, equal ant to API 5L Gr X-65, 5.9/6.4 mm thick, Sour Gas, Class I, Design code ASME B31.8)
Project Value – OMR 790,394.735 (Exclude material)

Procurement & construction of 12” CS PE Lined WI pipeline (above ground) from LPS to LEK station A1 and A2 area approximately 10Kms (Mtl. API 5L Gr X-42, 14.3 mm thick, Non Sour, Class 1, Design code ASME B31.4)
Project Value – OMR 1,538,000.00 (include material)

Pipe material certificate review, preliminary WPS approval, PQR preparation (Review all related Documents), As per applicable Codes and standards DTL & NDT test witness and certificate review, Welder card preparation and Client approval, Pipe stringing report review, During welding on site inspection, As per WPS fit up- Inspection, preheat, heat input & inter pass temperature checking, after welding Visual inspection, NDT request issue, X ray film review, Tie- in joint, UT & Cut bevel MPI test witness at site. X ray film after client review Coating release, before hydro testing check the scope of work completion as per the purchase order, Prepare punch list before hydro test, Accumulate the all documents & verified after then issue the hydro test clearance. During hydro test witness at site, commissioning the line and hand over to the client, before hand over punch list to be cleared. Test pack to be submitted for client approval.



India Experience :

Field of Experience:

Offshore : Top Side Modification, Hookup of Offshore Platform, Deck Extension, Conductor Installation, Jacket Installation, Riser Installation, Sub-sea 1 Tie –in & Deck Installation and Fabrication.
Onshore : Cross country Pipeline, shutdown for Refinery, Power plants, Fertilizers also on Fabrication shops and testing laboratory.
Project Involved:

Offshore : 9 Well Platform Project ( 9WPP )
9 Clamp-on Project
BPA Pipe Project
MHB Pipeline Project,N-9, N-10, N-11 & N-12 Project
Hook-up of Laxmi Project

Onshore : Modular Rig Project
Win Nqo Pipe Project
Zero Flaring Project
Vizag – Secundarabad Pipeline Project, Testing of Stainless Steel Welded Pipe to verify defects at Refinery site & Fabrication shops of petrochemicals, Power plants, Refineries & Major pipelines

Worked for:

Offshore : Presently working as QA / QC Engineer with M/s. Dolphin Offshore Enterprises (I) Ltd.

Worked for 9 Well Platform Project Total 9 Platforms Pre- commissioning / Commissioning activities, Overboard spool erection and testing of Drain line, Diesel line & Chemical line. Lift Gas line, Production Flow Arm line, Hydrostatic testing, Valve leak testing and System leak testing, Installation of Handrails and Gratings at Spider deck and Non-destructive testing of various welded parts and removed Pad-eye parts at M/s ONGC Mumbai High with M/s Larsen & Toubro Ltd. under CEIL / BVIS inspection as an Engineer (QA / QC).

Worked for 9 Clamp-on Project Total 9 Platform Top Side Modification Cs Nace 2” lift gas line and 6” flow arm Test Header to Well Head Hook up and Deck Extension, Conductor Installation, Conductor Protector at Bombay High For M/s. Oil and Natural Gas Corporation with M/s. Larsen & Toubro Under Inspection of CEIL & Bureau Veritas as an QA / QC Engineer.

Worked BPA Platform Piping Project 2” Stainless Steel Compressor Outlet Cooling Water Line are Hook up at Bombay High for M/s. Oil and Natural Gas Corporation with M/s.Dolphin Offshore Enterprises (I) Ltd., Under Inspection of DNV as an QA / QC Engineer

Worked for Modification & Hookups of various process platforms and unmanned platforms of M/s. Oil and Natural Gas Corporation with M/s. Offshore Hookup and Construction Service (I) Pvt., Ltd., under inspection of EIL, MECON as an QA / QC Engineer.

Worked for Riser Installation at Bombay High for M/s.Oil and Natural Gas Corporation and at Gauri Field for M/s. Hyundai Heavy Industries under inspection of EIL & Bureau Verites as a QA / QC Engineer.

Onshore : Worked 9 Clamp-on Project Fabrication Time I went to Hazira (L&T) Yard Done in Internal Inspection as per Drawing Pipe Spools and Structural Part are Fabricated.
Worked for Top Side Modification Drain Lines and Re- Circulation Line for WIN-NQO Piping Project of M/s. Oil and Natural Gas corporation with M/s. Dolphin Offshore Enterprises (I) Ltd Under inspection in ONGC QAD as a QA/QC Engineer. Fabrication Done in Dolphin work shop.
Worked for Structural Modular Rig Project Rig support Items and Crane parts. Tubular and cover plate with stiffener, Square Boxes and Crane Boom and etc. Under Inspection in DNV as a QA/QC Engineer.
Worked for M/s. Offshore Hookup & Construction Services (I) Pvt. Ltd., Fabrication works of Offshore spool piping & clamps as a QA/QC Engineer.

: Worked for M/s. Punj Lloyds Ltd, for cross-country pipeline at Suryapet of 180 Kms.

: Worked on shutdown period of M/s. Bharat Petrochemical Ltd., M/s.Hindustan Petrochemical Ltd., M/s. Indian Oil Corporation Ltd., M/s.Deepak Fertilizers for survey work for NDT jobs, Ferrite Content, Hardness, Thickness Gauging of Pressure vessels, Boiler Tank & Piping.

: Worked for M/s. Reliance Petroleum Ltd., Jamnagar for Piping & tanks under various inspection agencies as an NDT Supervisor

: Worked with M/s. Offshore Testing & Inspection Services (I) Pvt. Ltd., an ISO 9002 Testing Laboratory for Monitoring Destructive & Non- Destructive testing for various clients like Reliance, L&T, Godrej, Hindustan Leer Ltd, Spic – SMO, Bridge and Roof, under various Inspection agencies.
Worked with M/s. Bharat Heavy Electrical Ltd., Performing mechanical testing of test coupons from Boiler and nuclear steam generator, boiler drums and pressure vessels and various weldments.
Independently carry out: tensile test, Impact test, Hardness test, Flattening test, Flaring test, Proof load, Bend test, spring pull out test conducting presence of various third party agencies like NTPC, LLYODS, BARC, NPC, IBR and EIL.
Worked with M/s.G.B.NDT Services Coordination with sub contract NDT crew. Reviewing the Radiographic films of get approved from third party inspection agency LLOYDS, NTPC, EIL preparing NDT reports. Performing Radiographic test for fusion welded joint of steel material in pressure vessel. Ultrasonic test of butt welds. Magnetic particle test of ferritic materials of welded components. Liquid penetrant test of all shapes of ferrous & non-ferrous product.

Name of company Position Duration
• M/s. Galfar Engineering & Contracting Co.LLC Quality Control Inspector Feb 2006 to till date
• M/s. Dolphin Offshore Enterprises (I) Ltd QA/QC Engineer Sep 2004 to Jan 2006
• M/s. Offshore Hookup & Construction Services (I) Pvt .Ltd QA/QC Engineer Feb 2003 to Sep 2004
• M/s. Offshore Testing & Inspection Services (I) Pvt. Ltd., NDT Supervisor Aug 2002 to Feb 2003
• M/s. Bharat Heavy Electrical Ltd. DTL Technician July 2001 to July 2002
• M/s.G.B.NDT Services NDT Technician Apr 1998 to July 2001

Academic Qualification : Diploma in Mechanical Engineering
Year of Passing : 1998 (April)
Class Obtained : 1st Class with Honors
Technical Qualification : Certification scheme Welding Inspection Personnel (CSWIP 3.1 )
(Technical Welding Institute – U.K )
Certified welding inspector of American welding society. (AWS-CWI) Certified no: 05071371.
ASNT Lv II in Ultrasonic Testing, Radiography Testing, Magnetic Particle Testing & Liquid Penetrant Testing.

Conversation & Standards : ASME Sec V, AWS D1.1, API 1104, ASME B 31.3,31.4 & 31.8,
ASME Sec VIII, ASME Sec IX, ASME Sec II

Computer Knowledge : AutoCAD R2000, MS Office 2000,MS EXCEL , C, C++

NIL