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CV manufacturing process equipments & utility equipments

 
manufacturing process equipments & utility equipments

Resume built for oil and gas job opportunities by a jobseeker with experience in manufacturing process equipments & utility equipments - would you like to offer this candidate a job/contract employment?

Please contact us OR search for another relevant oil CV/Resume in our impressive oil industry database

CV/Resume ID no.: 75620

Location (Residence): Gwalior, India
Citizenship: India
 
Languages:
  Native: Hindi
  Other: English United Kingdom
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in Mechanical Engineering

Years of Experience: 14 years
Authorized to work in:
   India
Present Location:
   India, Gwalior
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Engineering Maintenance Expert 23 years
Engineering Mechanical Expert 23 years
Engineering Manufacturing Expert 23 years
Engineering Electrical Experienced 14 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Summary of Skills and Experience
Diploma in mechanical engineer with 13 years industrial experience of continuous process plants in the maintenance, utility and project work of plastic and chemical industry.
Establishing system and processes for improving the productivity and efficiency of the plant, preparation of maintenance schedule for preventive/predictive maintenance and general modification work, Identification of new economical projects, vendor identification, project scheduling, interaction & coordination with other departments, To manage the manpower, resources, inventory as well as budgets for the area of operation within the department etc.
Responsible for day to day maintenance, predictive, preventive maintenance and Breakdown maintenance of continuous process plants such as calendared line (for rigid PVC film & sheets)Batch dosing,Batch Mixer weighing& dosing equipments, Kneader/Extruder, Cross cutter, slitting machines, Vacuum conveyor etc.
Mixing equipments (mixers/reactors, holding vessels), flat belt conveyor, delrin slat chain onveyor, Screw conveyor, bucket elevators, silos, Automatic induction bottle filling (175ML – 5 Lt.) machines, Rotory bottle filling machines, Capping, Sealing, labeling, online weighing, auto carton forming & packing machines, Inkjet printers/coders, Stretchwraping machine, Dock leveler, Automatic palletizing, Bag & cartridge filtration machines, Material handling equipments, Hydraulic & pneumatic system & equipments of ETP plant etc.
Operation and maintenance of utility equipments such as reciprocating air compressors, centrifugal air compressor, air dryer, air handling equipments, chillers, Air conditioners (Window & Centralize), Dehumidifiers, water softening plant, cooling tower, Nitrogen plant.D.M.plant, Boiler, thermic fluid heater, diesel generators, Hydraulic stackers, pallet trolies, Forklift Fire hydrant system, Fire Extinguishers etc.

2. Work Experience - CV/Resume Part 2 [Mandatory]

September 1998 - Present at Kodak India Limited (Photo Chemical Plant).
Executing maintenance activities of the plant i.e day-to-day maintenance, preventive, predictive, Breakdown maintenance of plant equipments and utility equipments. Responsibility of overall department performance such as maximum availability of plant equipments for production, spares parts arrangements, maintenance cost effectiveness, Energy conservation, safety activities etc.
RESPONSIBLE TO LEAD ARROUND 12 MEMBERS TEAM OF MAINTENANCE DEPARTMENT INCLUIDING ENGINEERS, OPERTORS, FITTERS, FABRICATORS& HELPERS FOR THEIR OPTIMUM UTILIZATION & HANDS ON SUPPORT FOR EVERY DAY-TO-DAY ACTIVITIES.
* DAILY & WEEKLY REPORTS PREPARATIONS FOR UNIT HEAD CONTAINING ALL MAJOR CONSUMPTIONS OF FUEL, ENERGY, WATER & DEPICTING ALL MAJOR ACTIVITIES CARRIED OUT WITHIN THE DEPARTMENT FOR ACHIEVEMENT & FAILURES ALSO.
* DEVELOPMENT OF COSTLY SPARES LOCALY FOR KEEPING COST EFFECTIVENESS & READILY AVAILABLITY OF CRITICAL ITEMS, KEEPING OPTIMUM INVENTORY FOR CONSUMABLE ITEMS
* LIASIONING WITH AUTHORITIES LIKE MPPCB, &MPAKVN & FULLFILL THE STATURATORY REQUIREMENTS FOR STACK, AMBIENT, ETP&PRESSURE VESSELS.
* INTERDPARTMENTAL COMMUNICATION WITHIN THE PLANT FOR DAY-TO-DAY ACTIVITIES.
* MAINTAINING ALL RECORDS RELATED TO ISO 9000-2001& ISO14000, PLANNING & EXECUTION OF PREVENTIVE MAINTENANCE OF ALL EQUIPMENS.
· MAINTAINING ENGINEERING APPROACH FOR KEEPING PLANT RUNNING IN HEALTHY STATUS,
· MAINTAINING GOOD DISCIPLINE & TEAM WORKING ENVIRONMENT IN THE DEPARTMENT.

Achievements: Project monitoring and control including fabrication, erection & commissioning work of chemical plant’s equipments& utility equipment and building projects & maintenance.
1. Effectively implementation of SAP within the department
2. Implementation of TPM, KAIZEN, 6S & other quality tools
3. ALL MENTIONED EQUIPMENTS & AREAS CAPITAL MAINTENANCE IS DONE UNDER MY SUPERVISION.
4. IMPORTED & INDIAN HIGH VALUED SPARES DEVELOPED LOCALLY IN CONCIDERABLY CHEAPER PRICES & WORKING ANALOGUS TO ORIGINAL SPARES, (LACS RUPPEES PRICED VALUE SPARES DEVELOPED IN FEW HUNDRES RUPPEES,)
5. SUCCESSFUL INSTALLATION OF ON LINE PACKING LINE WITH FOLLOWING EQUIPMENTS- TWO HEAD LABELING M/C, ORIENTAION FORMING & DIVERTED CONVEYOR, CARTON FORMING M/C, ONLINE WEIGH CHECKER, AUTOMATIC CARTON TAPING M/C, AUTOMATIC PALLETIZING M/C.
6. IN ALMOST EVERY WORKING AREAS MODIFICATIONS CARRIED OUT TO SAVE MONEY & ENERGY WITH OUT EFFECTING THE QUALITY & PRODUCTION RATE & WITHOUT INVESTING HEAVY AMMOUNT OF MONEY.
7. SUCCESSFUL EXUTION OF MANY OTHER PROJECTS RELATED WITH
PROCESS & BUILDING HAS BEEN COMPLETED ACCORDING TO PLAN
1996 - September 1998 at Flex Chemicals Limited Malanpur (M.P.) - Polyester Chips Division
Job Profile: Overall responsibility of shift activities including Breakdown maintenance, Preventive maintenance and other related jobs. Maintenance of plant machineries & equipments Worked as a member of technical staff team in plant maintenance & utility department
Erection right from grass root level involved in commissioning of various equipments
I was involved in making preventive maintenance schedule & actively participation in preventive maintenance, predictive maintenance, breakdown & shutdown maintenance for following equipments as per required for ISO 9002
1. RESPONSIBLE FOR SMOOTH RUNNING & HEALTHY STATUS OF ALL UTILITIES EQUIPMENTS & TO PROVIDE ALL UTILITIES SERVICES TO PROCESS DEPTT. & TO KEEP ECONOMICALLY VIABLE & OPTIMUM ENERGY CONSUMED FOR GENERATION IN UTILITY SERVICES SUCH AS:
*. PROJECT WORKS PIPING EQUIPMENTS INTALLATION
· COMPRESSED AIR GENERATION.
· NITROGEN GENERATION.
· CHILLED WATER GENERATION
· STEAM GENERATION
· DM WATER GENERATION
· SOFT WATER GENERATION
· HOT THERMIC FLUID GENERATION
· COOLING WATER GENRATION
· EFFLUENT TREATMENT
· FUEL OILS STORAGE & DISTRIBUTION
· FIRE FIGHTING & SAFTY SYSTEM MAINTAINING

Major Equipments: 1. RECIPROCATING COMPRESSORS (NONE LUBRICATED, DOUBLE ACTING TWO STAGE 1000 CFM, 3 NOS. INGERSOLL RAND MAKE) CENTRIFUGAL AIR COMPRESSOR, 4000 M3/HR INGERSLL RAND MAKE ,TWO NOS. AIR DRYERS HEAT OF COMPRESSION TYPE 1000M3/HR CAPACITY EACH.
2. NITROGEN GENERATION PLANTS OF AIROX NIGEN MAKE PSA PRINCIPAL 150 NM3/HR CAPCITY WITH PURIFICATION UNIT TO ACHIEVE 0.3-PPM OXYGEN PURITY. (2 KNOW.)
3. STEAM GENERATING BOILERS 10 TONS PER HOUR AT 17.5 KG/CM2 PRESSURE IAEC MAKE, 3NOS. WITH ECONOMISERS, OIL FIRED & FIRE TUBE TYPE.
4. THERMO PACK HEATRS OF THERMAX MAKE, 3.5 MILLION KILO CALORIES PER CAPACITY FOR MAINTAING OIL TEMPRATURE AT 330 DEG CENTIGRADE FURNACE OIL FIRED, and 3 NOS WITH AIR PRE HEATERS ARRANGEMENT.
5. COOLING TOWERS CROSSFLOW & COUNTER FLOW TYPE WITH CIRCULATION RATE 1350, 600& 250 M3/HR (3 NOS.}
6. WATER TREATMENT PLANT WITH AQUATECH MAKE WATER FILTERS, WATER SOFTENERS OF 50M3/HR FLOW RATE CAPACITY (2 NOS.) D M WATER GENERATION PLANTS AQUATECH MAKE 3 M3/HR FLOW RATE CAPACITIES.

7.FIRE FIGHTING SYSTEM WITH JOCKEY PUMP, ELECTRICAL
MAIN PUMP & D G ENGINE PUMP FOR KEEPNG INSTANT 10 KG/CM2 PRESSURE IN HYDRANT LINES IN EVERY WORKING AREAS OF PLANT& 800 M3 WATER TANK.
8. EFFLUENT TREATMENT PLANT OF 450 M3/DAY FLOW RATE CAPACITY WITH CULTURE IN AEREATION TANK, CHEMIACAL & BIO SLUDGE TREATMENT. FISH POND TANK HAVING FISH & TOTOISES FOR FISH FITTED TEST TO COUNTER CHECK THE OUT LET WATER PARAMERTERS IN OPTIMUM RANGE.

9.FUEL STORAGE & DISRIBUTION SYSTEM, 3NOS 200 KL CAPACITY OVER HEAD TANKS FOR FURANACE OIL, HSD& LDO STORAGE WITH TANKER UNLOADING ARRANGEMINT, RING MAIN CIRCUIT FOR SUPPLY & RETURN FOR VARIOUS CONSUMING POINTS.
10. VARIOUS TYPES OF PUMPS, HEATEXCHANGERS, BLOWERS etc.

1993 - 1996 at Klockner Supreme Pentaplast Limited Malanpur (PVC film Division)
Job Profile: Actively participation & independent execution of preventive / breakdown maintenance of following equipments.
Calendared line (for rigid PVC film & sheets), slitting machines, weighing& dosing equipments, mixing equipments (mixers/reactors, holding vessels), Kneader/Extruder, sheet cutter, Slitter, Cross cutter, Vacuum conveyor, flat belt conveyor, delrin slat chain conveyor (all equipments are made of Germany)
Reciprocating air compressor, Reciprocating chillers, D.G.set, Cooling tower, Water softener, Water vacuum pump, Refrigerant air dryer, air handling units, Air conditioners window / split units and all equipments of PVC rigid film manufacturing calendaring process.


3. Education & Training - CV/Resume Part 3 [Mandatory]

Diploma in Mechanical engineering

Other Qualification(s) / Certification(s) / Program (s) attended
· Diploma in Elect. Engineering.
Wireman certificate


4. Computer Skills - CV/Resume Part 4 [Mandatory]
· Computer Literacy e.g. M S Office (word, excel, powerpoints, etc)
5. Other Skills - CV/Resume Part 5 [Optional]
Maintenance management for plant machinery, Spare part management, Planing & execution of projects, Implementation of quality operating system (KAIZEN, 5S,TPM, Gemba,why why analysis etc), Building & utility maintenance management. Interaction with govt. departments f.e. PCB, Elect. Board.
Budgeting & cost control system implimentation, Resources & vendor development.
· Workout Plant Services Requirements & Equipment Selection
· Manpower planning for maintenance Jobs
· Erection & commissioning of equipments as a part of change over activities
· Dealing with contract manpower.

· Co-ordination with external agencies and development of new vendors.
· Preventive maintenance planning & execution.
· Indent prepration and inventory control of equipment & spares.
· Energy saving initiatives & implementation
· Implementation & sustaining the ISO 9002,ISO 14000 system within the department.
· Implemented SAP system for plant maintenance & maintaining spare parts.
· Facility Up keeping
· Training to the Workforce
6. Additional Information - CV/Resume Part 6 [Optional]
To look after the plant maintenance comprising of dosing & weighing equipment’s, Mixing equipment’s, Filtration equipments automatic filling machines, Cap sealing, labeling, inkjet printing m/c, and equipment’s of automatic carton packing line like carton forming & folding, carton taping, rejection system. Extruder, Kneader, Calendaring equipment’s, Winders, Slitter, Crosscutter, Polar cutter, Heating & Cooling units & other Films plants accessories.

• Looking after maintenance & Trouble Shooting activities of pumps, gear boxes, material handing equipment’s (Conveyers, Cranes, Trolleys, Stackers, Fork lifts etc), Blowers, Vacuum pumps, Mechanical seal, Heat exchanger, Pressure vessels, Packing Machine, Pneumatic & Hydraulic system etc.

• Operation & Maintenance of Utility Equipment i.e. Air-Compressor, Air Dryers, Centrally A/c unit, Cooling tower, Water softening plant, Diesel Generator sets, Chilling plants, Nitrogen plant, Boiler, HTM-heat transfer media etc.

• Preparation of maintenance Planning & Control (Maintenance schedule, PPM, breakdown maintenance etc) General modification work, maintenance costing & budgeting. Handling EMS/QMS activities of maintenance dept.

• Project management technique and hand on experience of project monitoring and control. Fabrication, Erection, commissioning of process equipments, utility equipment’s, Monitoring of project schedule & budgeting control, close coordination with agencies to ensure timely installation of plant & machinery.
· Handling & monitoring of civil Projects like building construction, modification/Up gradation Water harvesting, Energy Conservation etc.

Extra Activities

· Member of safety committee, Daily Morning Market Team
· I have participated in KAIZEN events as a leader & co-leader & implementation of 5S concept within the department.
· Computer Literacy e.g. M S Office (word, excel, powerpoints, etc)

Academic & Professional Qualification
• Intermediate from U.P Board of Secondary Education
• Diploma in Mechanical Engineering from Board of Technical Education M.P Bhopal.
• Diploma in Electrical Engineering from All India Technical Institute & Management
• Certificate for industrial & domestic wireman from Madhya Pradesh Electricity Board.

 

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manufacturing process equipments & utility equipments
CV/Resume ID no.: 75620

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