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CV QA/QC Engineer/Manager

 
QA/QC Engineer/Manager

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CV/Resume ID no.: 75789
Last Updated
: Wednesday, March 13, 2013

Location (Residence): Sivakasi, India
Citizenship: India
 
Languages:
  Native: Tamil
  Other: Arabic Saudi Arabia, Arabic UAE, English, Hindi, Russian, Tamil, Turkish
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in Chemical Engineering

Years of Experience: 21 years
Authorized to work in:
   India
Present Location:
   Russia, Yuzhno
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Quality (QA/QC) Quality Control Experienced 28 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

I am a Chemical Engineer having CSWIP 3.1 (WELDING INSPECTOR), Painting Inspector (BGAS Grade-2), ASNT LEVEL-II in all NDT Methods and Internal Audit. At present I am working as a Section QC Supervisor in Sakhalin-II Onshore pipeline project, Russia.
Being a qualified QA/QC personnel in Pipe line construction field, petrochemical field, well head piping, crude oil gathering stations, Gas oil separation plant (GOSP), LNG trains, I can add my value to your clients.
By doing Documentation as per the clients requirements, mechanical dimensional checks, Visual welding inspection and monitoring weld parameters, preparing weld summary, welder qualification as per WPS, Radiographic requirements, RT interpretation, PMI on stainless steel, blasting and painting activities, RH and Dew point check, surface profile check, WFT and DFT measurement, Application of Heat Shrink Sleeves, holiday test, preparation of hydro test packages, I can strengthen and help the production dept.
Being a qualified Internal Auditor, I can improve the ISO-9000 Quality system inside the organization and our sub contractors by conducting compliance and process audit.
Please see the attachment for my resume.

2. Work Experience - CV/Resume Part 2 [Mandatory]

RESPONSIBILITY FOCUS & ABILITIES
1. Documentation:

• Preparation and maintenance of all Required Inspection Reports and Approval Document as per Approved Quality plan and in compliance with ISO9000 requirements.
• Maintenance of all reference documents like Codes, Standards, Approved Procedures and Client specifications concerned to the job.
• Checking the proper maintenance of all required Test Certificates concerning with Materials, Verifying the Qualifying Certificates of workmen and Calibration Certificates of equipments and instruments.
• Preparation of NCRs subject to quality requirements & Standards and advising for corrective actions.
• Maintaining Records of all Vendors/Sub-contractor’s technical approvals duly filed by submittal number and index.
• Preparation of QA/QC packages and QA/QC Dossiers as per the Project Inspection requirement.
• Ensuring that the correct drawings and documents are being utilized.
• Review all contractors test records for traceability and completeness.

2. Mechanical and Welding Inspections:

• Execution of all Intermediate and Final Dimensional Inspections in Construction sites and Fabrication shops as per the requirements of the approved drawings & quality plan.
• Making proper decisions regarding dimensional tolerances as per Codes, Standards & Client Specifications.
• Monitoring proper construction and fabrication methods subject to quality requirements and standards.
• Inspection ability In-prior, In-process and Final welding. Monitoring the compliance of the qualification of welders. Procedures utilized with the approved WPS.
• Checking the correctness of materials being used and ensuring traceability where required.
• Checking the validity of welder qualifications for the work being performed.
• Checking the applicability of the WPS utilized for the work being performed and ensures compliance with regard to preheat, consumables and welding parameters.
• Check the quality of welded fabrications for fit up, consumables, visual appearance of the weld and distortion.
• Monitor welder performance and welding repair rates and advice corrective actions if required.
• Monitor installation and testing of pipe work, valves, and other piping items.

3. NDT Inspections:

• Monitoring the compliance of accessories & equipments utilized in NDT Inspection.
• Execution of all Non-Destructive Testing as per Codes, Standards and client specifications.
• Taking proper decisions regarding tolerances in NDT as per Codes, Standards and Client specifications. Monitoring NDT process for Compliance with approved procedures.
• All NDT Interpretations as per approved documents.
• Maintenance of Records and Reports for all executed NDT in Fabrication & Erection.
• Carry out spot checks on radiographic interpretation: physically crosscheck ultrasonic
Testing of critical welds and witness MPI / DPI testing of welds.

4. Painting/Coating Inspections:

• Inspection ability to carryout surface preparation requirements for the concerned coating applications.
• Inspection of Environmental Check Prior to Surface Preparation/Coating application, Field Joint Wrappings, shrink sleeve application, PE lining, WFT, DFT, Adhesion, Mixing/Thinning and Holiday Tests.
• Checking of Materials, Pre-blast, Equipments, Cleaning of Materials and observing pot-life / shelf life of paints.
• Monitoring of Paint Storage, Paint Preparation & Paints/Coating Applications.
• Preparation of Quality Control equipments check sheet, Daily Job log, In- process Inspection sheets, Paints/Coatings and Equipments log and Final acceptance reports.
• Monitor the preparation and coating of the painting carried out during the hook up.
• Execution of final painting inspection with client / third party for handover.

5. Civil Inspection:

• Monitoring Main pipe line trench excavation, Surveying, Pre-padding, Post-padding and maintaining ROW as per project specification
• Monitoring sub base compaction, concrete pouring, Cube test and curing.

5. Other Inspections:

• Safe and perfect execution of Hydro Tests as per the approved Procedure approved Hydro tests Diagrams, applicable codes and standards.
• Execution of Air Leak test of reinforcing pads, Pressure tests of Valves and Calibration of Pressure gauges.
• Ability to carry out all Destructive Testing according to Standard requirements.
• Able to identify any metals using Positive Material Identifier (PMI).
• Review hydro test packs, carry out inspections of the lines prior to testing, witness tests and validate Post Re-instatement of the systems.
• Well versed in Tank construction using API-650
• Cable tray ,Glands inspection and Meggering of cables.
• In- sight Calibration of test equipment, Pressure gauges etc in ABB workshop.
• Witnessing installation and testing of anodes for Cathodic Protection.
• Installation and Hydro testing of GRE pipings for Utility services.
• Inspection of HVAC system and AHU ( Air Handling Unit)inside the Building.
• Inspection of pipes for Heat Tracing, foam glass and cladding.
• Thermal Insulation for complete tanks.
• Insulation for PP,Cold and Hot for Pipings.
• Station Piping reinstatement as per P & I D and submitting As Built to the client.

CAREER HIGHLIGHTS
Designation Projects Company Period
1 Section QC Supervisor Sakhalin-II Onshore Pipeline Project Saipem/Starstroi 01/12/05 to
till date
2 Chief QA/QC Engineer Baku Tbilisi Ceyhan Crude-Oil Pipeline Pump-stations Construction Project BOTAŞ Petroleum Pipeline Corporation Turkey. 01/09/04 to 27/10/05
3 QA/QC INSPECTOR 1. Khuff Gas Projects-Shedgum and Haradh (Saudi ARAMCO)
2. Haradh – GOSP- II (Saudi ARAMCO)
SA Saipem Ltd-Saudi Arabia
10/08/02 to 31/03/04
4 QA/QC INSPECTOR PDO-Service and Maintenance Contract Oman Industrial Coating Co- Oman 12/06/99 to 20/07/02
5
Coating and Wrapping Inspector Third Party Quality Control Inspection - PDO AIB-VINCOTTE International Ltd 15/12/96 to
20/05/99
6 Quality Inspector PDO- Service contract and
Oman LNG United Engineering Services-OMAN 18/10/93 to
15/11/96
7
Quality Inspector PDO- Mechanical Service contract TOCO-OMAN 05/06/91 to
14/09/93
8
Chemical Engineer Different Projects in PDO BIN SALIM ENTERPRISES-OMAN 10/04/89 to
17/05/91
9
Chemical Engineer Rastanura Refinery Maintenance- Saudi Arabia RISAL-Saudi Arabia 20/05/86 to
05/03/89
10
Design and Estimation Engineer Different contracts with ONGC-India Vijay Tanks and Vessels Pvt Ltd-Bombay 18/07/84 to
15/04/86


3. Education & Training - CV/Resume Part 3 [Mandatory]

Academic & Professional Qualifications
 B-Tech degree in Chemical Engineering from Madras University, Tamilnadu, India in 1984.
 CSWIP 3.1 Welding Inspector - Certified by TWI, London, UK.
 BGAS-Grade-II Painting Inspector - Certified By TWI, London, UK.
 Internal Audit in ISO-9001-2000 series- Certified by Sital Consultant - OMAN.
 ASNT Level II Certification received from Vaigai Consultants, Trichy.
- Radiographic Film Interpretation
- Ultrasonic Testing
- Radiography Testing
- Magnetic Particle Testing
- Dye-Penetrant Testing
Basic Scaffold Inspection –Certified by Trafalgar Training and Consultants (UK) Ltd, Nottingham, ENGLAND

Training Program - PDO/NTI Conducted courses

 H2S Awareness and Escape.
• Supervising safety.
• Safety Induction
• Driving Skill
• Incident and Accident Reporting
• Basic Fire Extinguisher


4. Computer Skills - CV/Resume Part 4 [Mandatory]
Computer Literacy: Ms- Office, Auto Cad-2000

Languages Known: English, Tamil, Hindi & Malayalam

Driving License : Oman and Saudi Driving License
5. Other Skills - CV/Resume Part 5 [Optional]
• Holding B-Tech degree in Chemical Engineering & having 21 Years of experience in Quality Control and Quality Assurance in Civil, Mechanical and Electrical Constructions, Welding, NDT, Painting ,Coating and Wrapping etc as per third party Inspection requirements & Client requirements in Abroad Countries. Presently working as a Chief QA/QC Engineer in Turkey with BOTAŞ Petroleum Pipeline Corporation for BTC Crude-Oil Pipeline Pump-stations Construction Project.
• Having Inspection and Execution experience in fabrication shops and constructions Sites like Refineries, Petrochemical Plants, Fertilizers, Storage Tank Farms, Crude Oil gathering centers and LNG Plants.
• Having vast Experience in Cross-Country Pipelines, In plant - Piping, Manifolds, Pressure Piping, Tanks, Vessels, and Heavy Structures. Familiar with Codes, Standards and Specifications concerned to the above said jobs.
6. Additional Information - CV/Resume Part 6 [Optional]
no

 

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QA/QC Engineer/Manager
CV/Resume ID no.: 75789

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