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CV Instrument, DCS, PLC

 
Instrument, DCS, PLC

Resume built for oil and gas job opportunities by a jobseeker with experience in Instrument, DCS, PLC - would you like to offer this candidate a job/contract employment?

Please contact us OR search for another relevant oil CV/Resume in our impressive oil industry database

CV/Resume ID no.: 75796

Location (Residence): cochin, India
Citizenship: India
 
Languages:
  Native: Hindi
  Other: English United Kingdom
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in INSTRUMENTATION

Years of Experience: 16 years
Authorized to work in:
   Algeria, Angola, Austria, Azerbaijan, Bahrain, Belgium, Bhutan, Bolivia, Brazil, Brunei Darussalam, Bulgaria, Canada, French Polynesia, Gabon, Gambia, Georgia, Gibraltar
Present Location:
   INDIA, COCHIN
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Design/Software Electrical/Instrument Experienced 10 years
Engineering Instrumentation Experienced 16 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Your advertisement for the above position has interested me very much and I would like to apply.I am Bachelor of Instrumentation and Control engineering with more than 18 years of maintenance experience in Oil & Gas, Petrochemical and Fertilizer Industry.

Summary of Experience

* Presently Working with Teknica, High Holborn, London for their Hateiba Gas Plant Revamp project in Libya (Permanent Job) on 65/21 rotation.
* Worked with Total France as Instrument Engineer for their on shore facilities & New Plant in Iran (with a capacity of 80,000 Barrels/day consisting of gathering station, gas compressing stations, water and gas injection wells).
* worked with Greendome Petrochemicals Ltd, Sharjah as Manager Instrumentation.
* Worked with QAPCO – Qatar Petrochemical Company, Doha, Qatar as Instrument Engineer.
* Worked with FACT - Fertilisers And Chemicals Of Travancore Limited as Assistant Manager Instrumentation.

CORE STRENGTH
• A dedicated and versatile Instrument Engineer with rich experience in DCS, ESD, PLC & field instruments.
• Orchestrated all-important activities from Conceptualization, Basic Engineering, Detailed Engineering, Planning, Construction, Commissioning and Maintenance of Plant Lines, Materials Management, and Man Management for achieving a track record of executing successful DCS projects.
• Undergone OEM trainings in a variety of DCS, ESD and PLC from manufacturers like Honeywell, Yokogawa, Rockwell Automation AB PLC etc.
• Well experienced in preparation & review of technical specifications, technical recommendation, calibration and troubleshooting of Electronic, Hydraulic and Pneumatic field instrument & control systems.
• Self-starter who takes complete accountability for assignments; proven ability to face challenges head on & execute sound decisions while implementing projects
• Proficient in maintenance of Turbine & Compressor with Governors and Anti-surge Control Systems.
• Well versed in Analyzing trip reports, conducting case studies, making reliability reports and implementing recommendations to ensure equipment reliability and minimize production downtime.
• Proficient in operation & usage of CMMS software’s for Maintenance Management.
• Proven Liaison skills with Operations/ Consultants /HSE departments to improve quality of work, reliability, productivity and to minimize time delays & cost over runs.
• Dynamic leader and mentor, able to build team cohesion and inspire individuals to strive towards ever higher levels of achievements.
• Maintenance Management: Plan, supervise & execute preventive, annual turnaround and break down maintenance within deadlines
• Excellent exposure to Contract Administration/Management

I am a proactive self starter using initiative to analyze, prioritize and complete tasks in a mature and professional manner with minimum supervision. Willing to share achievements and good practices among colleagues with a policy to grow and let others grow.

Present salary is GBP 40,000 per year with free food, accommodation and other benefits.

With my proven ability, I feel that I would be able to make a significant contribution to your company's management team.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Highly motivated, creative and versatile instrumentation and process controls engineer with more than 18 years of experience in design, construction, start-up, and maintenance of industrial control systems, as well as the management of design, construction and maintenance personnel. An energetic self-starter with excellent analytical, organizational, writing and creative skills with a talent to plan, prioritize and complete tasks in a mature and professional manner with minimum supervision.

Areas of expertise

o Design, construction, commissioning and maintenance of DCS, ESD, PLC and field instruments.
o Programming of DCS, ESD & PLC systems and operator graphics.
o Factory trained in a variety of DCS, ESD & PLC from manufacturer’s like Honeywell, Yokogawa, Rockwell Automation AB PLC etc.
o Design of instrument and logic systems, complex instrument loops, relay logic, control panels, motor controls, pneumatic systems and hydraulic systems.
o A talent for analyzing and troubleshooting problems, and for developing and implementing innovative solutions to prevent trip re-occurrences and minimize production downtime.
o Preparation & review of technical specifications, technical recommendation, calibration and trouble shooting of Electronic, Hydraulic and Pneumatic Field Instruments & Control Systems.
o Calibration and trouble shooting of Fire & Gas Systems.
o Design, programming and tuning of Turbine Governor Control Systems, Compressor Anti-surge controls system and Burner Management System - BMS.
o Managing and supervising engineers, technicians and craftsman in instrumentation department.
o Training instrument maintenance and operational staff, greatly expanding their technical capabilities.
o Ability to liaise effectively with Operations/Engineering/Maintenance/Contracts/Vendors to improve quality of work, reliability, productivity and to minimize time delays/cost over runs.

Experience and Accomplishments

Teknica UK Limited, High Holborn, London (Permanent Job)
Senior Instrument Engineer, 2007-Present

o Conducted review of Basic Engineering and Detailed Design Documents.
o Prepared scope of work required for DCS, ESD, PLC, Field transmitters etc.
o Conducted review of sub vendor construction work packages, layout drawing, cable routing, technical specification, panel data sheets, installation drawings, bill of materials.
o Coordinated various activities between instrument, piping, electrical and process groups.
o Technical supervision and inspection of site construction activities and ensured accurate implementation as per project scope & construction work packages.
o Enforced companies HSE policies, procedures and permit to work system.

Green Dome Petrochemicals (Permanent Job): Hamariya Free Zone, Sharjah
Manager Instrumentation, 2005-2006

o Conducted detailed studies for DCS conversion of the plant and identified hardware required.
o Prepared design documents required for DCS conversion like instrument database, instrument data sheets, I/O list, instrument loop sheets, DCS graphics, cause and effect diagrams etc.
o Developed and configured complex control schemes like Anti-surge control systems for compressors, Boiler drum level control, Ratio control etc.
o Designed and debugged ESD logic diagrams and Human Machine Interface (HMI) Graphics.
o Conducted review of sub vendor construction work packages, layout drawing, cable routing, technical specification, panel data sheets, installation drawings, bill of materials.
o Coordinated various activities between instrument, piping, electrical and process groups.
o Technical supervision and inspection of site construction activities and ensured accurate implementation as per project scope & construction work packages.
o Provided supervision of engineers, technicians and drafters engaged in instrumentation system design.
o Enforced companies HSE policies, procedures and permit to work system.
o Maintenance and trouble shooting of instrumentation system.

Total Fina Elf (Elf Petroleum) through Petrofac (Contract), Dorood, Iran.
Instrument Engineer, 2004-2005

o Commissioned Delta V DCS, ICS & PLC’s from AB & Siemens for on Shore facilities and new plant.
o Supervised construction and commissioning of Well Head Control Panels.
o Conducted operational test (OTP), logic sequence checking, functional test, Loop Check on a variety of instrumentation systems.
o Commissioned Fire and Gas System with H2S, Methane, Flame & Open path Gas Detectors.
o Verified completeness of punch list items and as built drawings against construction drawings.
o Maintained filed instruments and control systems of the plant.

Qatar Petrochemical company Ltd (Contract), Mesaieed, Doha, Qatar
Instrument Engineer, 2003-2004

o Implemented new capital project for conversion of existing pneumatic instrumentation with DCS.
o Prepared design documents and hot cut over procedures for DCS conversion of Low density polyethylene plant.
o Provided detailed feasibility studies and prepared design documents required for implementing for major capital projects and minor plant modification requests.
o Prepared technical specifications, budget estimates, project schedules and technical bid evaluations.
o Designed and procured high speed data logger for Low density polyethylene plant.
o Conducted failure analysis, reliability studies and implemented innovative solutions to prevent Trip re-occurrences.
o Developed and debugged and implemented process control logics.
FACT - Fertilisers and Chemicals of Travancore Ltd (Permanent),(A Government of India Enterprise), Cochin, India. Asst. Manager Maintenance Instrumentation, 1991-2003

o Managed maintenance activities of instrument Section for Ammonia, Urea and Captive Plants.
o Maintained Honeywell DCS (TPS), Yokogawa DCS (Micro XL), Honeywell ESD (Fail Safe Controller) & PLC's from Allen Bradley (System5), Honeywell (Logic Manager) and Siemens.
o Planned, organized and supervised the activities of the section for the most efficient utilization of available staff and working hours.
o Conducted Technical inspection & audits to ensure reliability& availability of instrument control systems.
o Prepared and implemented preventive, breakdown & turn around maintenance procedures.
o Supported the development of computerized Maintenance management system CMMS for DCS & ESD.
o Responsible for Material Planning, preparation & review of technical specifications, technical recommendation, order placement of Electronic, Hydraulic and Pneumatic Field Instruments.
o Prepared and implemented loop diagrams and databases on PC for easy maintenance of DCS and ESD.
o Maintained different types of smart transmitters, Mass Flow Meters, process analyzers, Gas chromatographs, switches and Control Valve for flow, level, pressure, temperature, pH, Conductivity and speed from vendors like Trisen (Triconix), Woodward, Endress and Hauser, Yarway, Khrone, Parcol, Nuvo pignone, Fisher, Flowserve, Xomox, Arca, STI Burgamo, Masonielan & Dresser, Jaquet, P&F, Rosemount, Yokogawa, Krohne etc.
o Coordinated effectively with Operation/Engineering/Maintenance/Contracts/HSE departments to improve quality of work, reliability, productivity and to minimize time delays & cost over runs.
o Produced control system training packages, and trained operator and maintenance personnel.
o Established and maintained ISO guidelines and standards, P&ID’s, Instrument database
o Provided supervision of engineers, technicians and Craftsmen.
o Planned, scheduled and executed Annual Turnaround maintenance.

Project Manager – DCS Conversion Project

o Identified and initiated plant energy reduction and conservation projects, implemented new capital projects for control modernization.
o Conducted detailed studies on the feasibility of DCS conversion of Ammonia, Urea and Captive Power plants of FACT-Cochin Division.
o Estimated engineering requirements and capital project costs for control system installations.
o Prepared and reviewed logic diagrams, design documents and hot cutover procedures for DCS, ESD and PLC.
o Carried out system architecture development and system integration.
o Reviewed of construction work packages, vendor document and bill of materials.
o Conducted Factory Acceptance Test (FAT) & Site Acceptance Test (SAT).
o Programmed Honeywell ESD, Honeywell DCS, Honey well PLC and AB PLC.
o Constructed and commissioned Honeywell TPS (next version of TDC 3000) DCS with Windows based operating stations (12 Nos.), 2 Engineering stations, 7 Controllers, 2 Network interface modules and 2 History modules with approximately 400 closed loops and 6000 open loops. Remote I/O's, Optical Fiber Communication, Serial interface with third party devices are prominent features of the system.
o Generated and Implemented DCS and HMI graphics.
o Reduced plant down time considerably through well planned hot cut over procedures.
o Coordinated with operations/Electrical and Mechanical personnel during equipment test runs, plant upsets and start-ups.
o Designed and Programmed Sequence of Events (SOE) configuration on ESD for root cause analysis.
o Coordinated Vendor Engineers for special assignments

Project Manager – Urea Revamp Project

o Provided design, commissioning and start-up engineering for Urea revamp project.
o Carried out system architecture development and system integration.
o Reviewed construction work packages, bill of materials, layout drawing, cable routing, material specifications, panel data sheets, installation drawings etc.
o Planned, designed and programmed PLC control systems with PC-based operator graphics stations.
o Supervised site construction activities and ensured accurate implementation as per project scope.
o Commissioned Yokogawa Micro XL DCS system, Allen Bradley PLC, smart transmitters, control valves and other field instruments.

Instrument Engineer

o Planned, scheduled preventive maintenance, breakdown maintenance and annual turnaround maintenance activities of Power Plants.
o Up graded Safety Interlock Systems with PLC System.
o Provided technical knowledge for enhanced performance of process control systems.
o Responsible for Trouble shooting, calibration, selection, preparation & review of technical specifications, technical recommendation pertaining to Smart Transmitters, Mass Flow Meters, process analyzers, Control valves and Switches.
o Maintained Burner management systems (BMS) and Turbine Governor Control systems.
o Conducted reliability studies & root cause analysis on instrument systems to minimize downtime.
o Compiled trip reports, identified trip causes and made recommendations to prevent Trip re-occurrence.
o Provided rotating 24/7 on-call maintenance support for all plant areas, including troubleshooting and supervision of maintenance personnel.

Instrument Engineer

o Monitored all instrumentation maintenance activities of Ammonia and Urea Plants.
o Carried out strategy reviews and improvements to reduce unit maintenance costs and/or improve equipment uptime.
o Improved Turbine and compressor performance through the use modern technologies for turbine governors and antis urge controls.
o Prepared material interchangeability reports and optimized spare parts inventory.
o Prepared maintenance and modification budgets.
o Developed and implemented complex control schemes.
o Maintained continuous process analyzers & gas Chromatographs for monitoring H2, NH3, CO2, CO&O2.
o Maintained electronic and pneumatic controllers like YS170, SLPC, UT35 etc from Yokogawa, Mod30XL, Commander etc controllers from ABB, 761 series from Foxboro and pneumatic controllers.
o Carried out valve sizing calculation and selection of various instruments & control valves for different application in consideration to application and cost.
o Planned, designed and commissioned Reformer Retrofit Project, Seal Gas Retrofit Project and Turbines/Compressors Retrofit Project with Governors from Woodward, vibration monitors from Bentley Nevada, various smart transmitters, control valves and other local instruments.
o Designed, procured and commissioned new bagging & packaging facilities.

Grasim Industries, Calicut, India.

Instrument Engineer, 1990 – 1990
o Provided supervision of technicians and craftsmen in instrumentation department.
o Provided trouble shooting, calibration, selection, preparation & review of technical specifications, technical recommendation Transmitters, Flow Meters, process analyzers, control valves and switches.
o Planned and scheduled Routine, Preventive, Breakdown and Annual Turnaround Maintenance.
o Planned and provided construction support, field checkout and commissioning of instrumentation and control systems.


3. Education & Training - CV/Resume Part 3 [Mandatory]

Education

o Bachelor of Technology (1985 -1990)
o Instrumentation and Control Engineering
o N.S.S.COLLEGE OF ENGINEERING, UNIVERSITY OF CALICUT, KERALA STATE, INDIA
o Graduated with 72 % Marks.
o Rated as one of the premier Instrumentation Faculty in India.
OEM Trainings
o Programming, hardware design and Maintenance of Honeywell and Yokogawa DCS.
o Programming, hardware design and Maintenance of Honeywell ESD (Fail Safe Controller).
o Programming, hardware design and Maintenance of Allen-Bradley and Honeywell PLC systems.
o Programming, hardware design and Maintenance of Bentley Nevada 3500 series Vibration Monitors.
o Programming of Yokogawa YS170 and Foxboro digital controllers.
o Maintenance of ABB Gas Chromatograph System.


4. Computer Skills - CV/Resume Part 4 [Mandatory]
o Advanced knowledge in Adobe Acrobat professional & MS office Access, Excel, Word. Prepared Data bases, wiring diagrams Forms & Reports.
5. Other Skills - CV/Resume Part 5 [Optional]
Highly motivated, creative and versatile instrumentation and process controls engineer with more than 18 years of experience in design, construction, start-up, and maintenance of industrial control systems, as well as the management of design, construction and maintenance personnel. An energetic self-starter with excellent analytical, organizational, writing and creative skills with a talent to plan, prioritize and complete tasks in a mature and professional manner with minimum supervision.
6. Additional Information - CV/Resume Part 6 [Optional]
Areas of expertise

o Design, construction, commissioning and maintenance of DCS, ESD, PLC and field instruments.
o Programming of DCS, ESD & PLC systems and operator graphics.
o Factory trained in a variety of DCS, ESD & PLC from manufacturer’s like Honeywell, Yokogawa, Rockwell Automation AB PLC etc.
o Design of instrument and logic systems, complex instrument loops, relay logic, control panels, motor controls, pneumatic systems and hydraulic systems.
o A talent for analyzing and troubleshooting problems, and for developing and implementing innovative solutions to prevent trip re-occurrences and minimize production downtime.
o Preparation & review of technical specifications, technical recommendation, calibration and trouble shooting of Electronic, Hydraulic and Pneumatic Field Instruments & Control Systems.
o Calibration and trouble shooting of Fire & Gas Systems.
o Design, programming and tuning of Turbine Governor Control Systems, Compressor Anti-surge controls system and Burner Management System - BMS.
o Managing and supervising engineers, technicians and craftsman in instrumentation department.
o Training instrument maintenance and operational staff, greatly expanding their technical capabilities.
o Ability to liaise effectively with Operations/Engineering/Maintenance/Contracts/Vendors to improve quality of work, reliability, productivity and to minimize time delays/cost over runs.

 

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Instrument, DCS, PLC
CV/Resume ID no.: 75796

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