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CV Control System, Instrumentation, electrical, experience, trainer, commissioning

Control System, Instrumentation, electrical, experience, trainer, commissioning

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CV/Resume ID no.: 75801

Location (Residence): Kuantan, Malaysia
Citizenship: United States
  Native: English United States
  Other: None
Education & Experience: Work Authorization & Relocation:
  Bachelors in Chemical Engineering

Years of Experience: 17 years
Authorized to work in:
Present Location:
   Malaysia, Kuantan
   Anywhere (International)
Category Subcategory Ability Experience
Engineering Instrumentation Experienced 30 years
Engineering Controls Experienced 30 years
Engineering Optimization Experienced 16 years
Management Construction Experienced 3 years
Plant (Refinery, Gas...) Chemical Plant Experienced 27 years
Personnel Training Trainer Experienced 16 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Instrument and Control Engineer with 17+ years experience dedicated in the control system, instrumentation, electrical and manufacturing information system fields. My experience ranges from front-end engineering studies to detailed design and construction, through plant operation, maintenance and on-going optimization. I have worked with the leading control platforms including Honeywell, Emerson, Foxboro and several PLC/SCADA systems. I also have experience using several leading software tools including InTools, Performance Monitoring and Loop Tuning Software (Matrikon, Expertune, Control Station) and MS SQL Server database.

One of the highlights of my career is the the start-up and operation of an engineering and consulting company for over 10 years. This has enabled me to obtain vast experience in many different industries and companies, allowing me to merge the best technical and operation practices between them. It has also given me invaluable business experience to ensure that all contributions are financially successful.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Osprey Engineering Sdn. Bhd. Kuantan, Malaysia; Oct 97 to present - Engineering and Consulting service supplier specializing in implementation and maintenance of process control, automation and information systems.

Managing Director, Engineering Manager

Founder of Osprey Engineering Sdn. Bhd. Main responsibilities include business management, marketing, technical leadership, and project management / execution.

* BASF Petronas Chemicals Sdn. Bhd: Provided consulting / engineering services for the following works:
* n-Butane Feed Optimization: Optimized the n-Butane feed supply and evaporator unit. Implementation of new control strategy and controller tuning resulted in all oscillations eliminated and key process variability reduced by a factor of 3.
* Steam Verbund (Steam integration of 5 plants): Consulting Engineer completing control strategy, input to process studies, participation in Safety study, instrument specs/installation details, operating/trip logic and commiss support.
* CUF Steam Project (HP Steam Back-up): Lead E/I Engineer completing control strategy, input to P&ID, logic diagrams, equipment specification/procurement, all E&I detailed design documents, const/commiss support
* Inter-Site DCS Communication Project: Lead Engineer responsible for the detailed design/commissioning of the control network which enabled the communication between 5 different DCS systems.
* Execution of detailed design/commissioning for several plant modification projects including tank farm/drum filling product circulation loops, emergency air siren system, high pressure steam vent control, etc.
* Commissioning of several vendor packages including Automatic Drum Filling Unit, Cathodic Protection System, etc.
* Generated Class A (SIL 3 equivalent) Safety Checklist Sheets to verify all instrument/control related safety functions were properly implemented and functioning.
* Developed a client/server data base application to catalogue and track all E&I documentation at the site

Toyo Engineering & Construction (M) Sdn. Bhd.: Project Manager / Lead Engineer for E/I subcontract of several projects
* FPG Oleochemicals Sdn. Bhd.: Technical Consultant for low cost project study which evaluated methods to deliver a low cost plant expansion and included studies on low cost instrumentation supply, Programmable Automation Controllers vs. DCS systems and implementation of Fieldbus wiring system vs. traditional I/O wiring concept.
* FPG Oleochemicals Waste Water Treatment Upgrading Project: E/I detailed design subcontract including implementation of a communication link between the existing DCS and the new Allen-Bradley PLC system.
* FPG Oleochemicals Glycerine Refinery Project. Electrical detailed design subcontract for new glycerine refinery

Procter & Gamble, Pringles.:
* Pioneer 2 New Line: Project/Technical Manager for detailed design and commissioning of electrical and instrumentation works for new Pringles Poineer Line 2.
* Pioneer 1: Commissioning support and execution of plant modification projects for Pringles Pioneer Line 1. Work inlcuded As-Built documenation (P&ID’s and E/I), implementation of a SCADA system, regulatory controller tuning, and detailed design/installation/commissioning of several projects.
* Manufacturing Information System: Developed a database system to track equipment availability, batch performance, material usage, lot tracking and production. System implemented at both Pioneer (Malaysia) and QinQin (China) sites.
* Quality Assurance System: Developed a database system to store quality test data, determines product hold / release status, provide reports and statistical analysis. System implemented at both Pioneer and QinQin sites.
* Procter & Gamble, Vietnam: Provided consulting and engineering support services to the detailed design team for the implementation of a batch control system for their new Laundry Granules Plant

Tyco Engineering & Construction: Construction supervision at the BASF Petronas Chemicals Acrylics Complex grass roots site. Managed over 50 direct workers terminating more than 10,000 cables on the project.

Teknik Janakuasa, Prai Power Station: Executed study to investigate poor performance of the fuel gas pre-heater at the 750 MW station. Found the system was being operated outside of the design conditions and reccomended new control strategy with operational changes and upgraded instrument specifications.

Cryovac (Malaysia) Sdn. Bhd.
* New PPD Facilities and NCF Line 5 Expansion Projects: Project Manager for the E/I construction contract.
* Plant Modification Projects: Implemented several turnkey projects including optimization of the resin conveying scheduling, implementation of multiple resin material transfers with automatic purge, etc.

Kuantan Flour Mills Bhd: Developed a manufacturing information system to capture Mill production data, generate yield and other production alarms, and provide data logging and reporting capability.

Suasa Unik (M) Sdn. Bhd / Engtex: Implemented numerous plant improvement / optimization projects at their cast iron pipe foundry including load cell system upgrades, Blast Furnace optimization, cement liner batch recontrol, Induction Furnace HMI project, etc.

Seminars / Training Given:
* The Economic Benefits of Process Optimzation: Given at the International Exhibition & Conference on Instrumentation, Control & Automation Technology, Kualal Lumpur, 2006.
* PID Tuning Short Course: A short course (half day) presenting fundamental regulatory PID analysis, troubleshooting and tuning to participants.
* Fundamentals of PLC Programming and Implementation: A 3 day training couse on practical PLC implementation
* Power, Control and Instrumentation Seminar: Short seminar covering 1.) Introduction to Automatic Process Control, 2.) Control Valve Selection and Sizing, 3.) Use of Variable Speed Drives for Energy Savings.
* Procter & Gamble Far East New Engineer Training: A training seminar for P&G’s new engineers in the Asia Region detailing the functionality, operation and troubleshooting of their control and information systems.

Procter & Gamble Far East, Inc. Kobe, Japan; Feb 95 - Sep 97 - Regional Headquarters for Procter & Gamble, Inc. (P&G) U. S. A. overseeing the businesses in Australia, Southeast and Far East Asia.

Regional Technical Leader - Control & Information Systems
Primary responsibilities include the regional management of the control systems portion for various projects in the Asia Region for the Health and Beauty Care Division

* Led the generation of a Control and Information System Master Plan for the 6 strategic manufacturing sites in the region detailing current technology used today, future technologies to be implemented and migration path.
* Developed a Regional model for Control and Information System roles and staffing plans for Regional Engineering and the manufacturing sites. Rolled out to the sites for execution.
* Bench marked several P&G global production plant control systems to develop a control standard to meet the requirements for the various batch making system projects in the Asia region following the ISA SP-88 batch control standard and allowing complete migration to a full PC based system in the future.
* Generated a Design Basis and Software Requirement Document for the control system portion of all Regional projects including Thailand New Site (Hair/Skin Care), Huang Pu Expansion (Hair/Skin Care), Berkeley Vale Skin Care expansion, Tianjin New Site (Hair Care) and Chonan Hair Care upgrade.
* Technical leader for the manufacturing sites executing Regional projects providing input to project staffing and execution plans, design review and construction/commissioning support.
* Generated regional standard design for all raw material additions to ensure meeting of accuracy criteria. Led detailed design / implementation of first installation of standard design at manufacturing site.
* Generated P&G Global Standard Load Cell Calibration procedures.

FPG Oleochemicals Sdn. Bhd. Kuantan, Malaysia; Nov 92 - Jan 95 - A joint venture between Procter & Gamble U. S. A. and Felda Mills, Malaysia processing natural vegetable oils into esters, glycerin and fatty alcohols.

Control Systems Engineer
Responsible for plant commissioning and plant support / engineering with primary responsibilities including maintenance of DCS system, documentation control, project engineering and technician training.

* Led commissioning of entire logic system including including “as-built” documentation
* Responsible for full E&I commissioning of Glycerin Recovery Unit
* Commissioned several vendor packaged equipment including a dry material handling system, metering pumps system and variable frequency drive systems
* Responsible for detailed design, installation and commissioning of all nuclear level transmitters on-site. Also traveled to Sacramento sister plant to commission nuclear instruments during plant upgrade start-up.
* Honeywell DCS technical leader executing graphics changes, point database managment, release upgrades, control strategy changes, plant modification implementation, etc.
* Generated course materials and delivered in house training classes for plant personnel in several topics including DCS modification, instrumentation applications, control valve selection and sizing, loop tuning, etc.
* Project Manager for the waste water treatment plant recontrol project which replaced the power system, instrumentation and control system due to performance issues of the existing system.

Procter & Gamble, Inc. Cincinnati, Ohio U. S. A.; Jun 91 - Oct 92 - United State’s largest consumer product manufacturer with global operations and sales. Assigned to the Chemicals Division which manufactures industrial chemicals (fatty acids, esters, alcohols, glycerin) for use as raw materials in various consumer products and for sale on the merchant market.

Control Systems Engineer
Primary responsibilities include project management / engineering for several control system upgrade projects and plant engineering at the Ivorydale Glycerin plant

Quincy Fatty Acid Plant: Project Manager for the Honeywell TDC 2000 to TDC 3000 upgrade. Activities included cost estimation, scheduling, recruiting and training a project team, configuring the DCS hardware/software and leading the project team through the early phases of the project execution.
* Generated a set of standards for configuring the DCS system, including system configuration, point building, and graphics building. Trained project team on implementing the standards to the Fatty Acid project.
* Modified existing PLC ladder logic program to reflect new interface and operational changes

Baltimore Glycerin Plant: Project Engineer for control system upgrade from a pneumatic to a Honeywell TDC 3000 system. Primary activities included complete DCS system configuration, point building, graphics building, advanced control programming and commissioning support.

Ivorydale Glycerin Plant: Plant Engineer with primary activities including DCS modification, documentation control and membership in many improvement and problem solving teams.
* Implemented control strategy and operational improvements which increased non-kosher throughput by 40%
* Assisted in the design and commissioning of several projects including air scrubbers, waste water pH control, etc.

Ashland Oil, Inc. Ashland, Kentucky U. S. A.; Jun 89 to Aug 89 – Jan 90 to Jan91 – Independent oil refiner with refineries in Ashland, Kentucky, St. Paul Minnesota and Canton, Ohio

Co-op Student
Reported to the Control System Department at the Canton Refinery (~75,000 bpd) and assisted in the control system upgrade of the North and South Areas of the refinery from a pneumatic system to a Honeywell TDC 3000 system

* Field checked newly issued P&ID diagrams and verifying all instrumentation and motor details.
* Prepared maintenance and documentation files for all instrumentation in the refinery. Entered data on the Master Instrument Database
* Designed and implemented a secondary oil fired heater emergency shutdown system on the Honeywell system. The system is designed to react before the hardwired emergency shutdown system to enable a more orderly shutdown of the heater

3. Education & Training - CV/Resume Part 3 [Mandatory]

University of Kentucky, Lexington Kentucky, U. S. A.
B. Sc. Chemical Engineering (with Honors), May 1991

4. Computer Skills - CV/Resume Part 4 [Mandatory]
SCADA systems, INTools, Expertune, Performance Monitoring and Loop Training Software, AutoCAD, VisualBasic, MSOffice
5. Other Skills - CV/Resume Part 5 [Optional]
PLC / SCADA Configuration and Programming
6. Additional Information - CV/Resume Part 6 [Optional]
Self Starter, Wide experience in petrochemicals, food, health and beauty, power, and refinery.


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Control System, Instrumentation, electrical, experience, trainer, commissioning
CV/Resume ID no.: 75801

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