CV Chemical Engineer, Process, Production & Operations

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CV/Resume ID no.: 76674
Last Updated: Tuesday, October 14, 2008

I'm a chemical engineer by profession with +5 years experience in chemical industry, I look for an opportunity and keen to work in your organization with greater responsibilities.

I have a strong record of getting things done and can work creatively and effectively with limited directed supervision. A strong willingness to learn about new ideas and areas of work is ingrained in me.

 Establish quality control through monitoring statistical properties of batch and continuous processes
 Direction and technical support for junior engineers in a wide range of troubleshooting and capital improvements projects
 Develop and review work procedures and provide guidance to train & train process operational staff.

 Execute immediate technical process decisions in order to maximize stability and optimization of operations
 Constantly improving the process through decreasing hazards and bettering safety measures and precautions
 Efficiently manage all production planning, manufacturing processes, transfer, storage, and inventory of products.

 Identifying and rectifying all problems relating maintenance of plants.
 Handling emergencies through working knowledge of Health, Safety & Environment (HSE).
 Modification of plant and handling of modification work on plant.
 Working with team and taking work from them by utilizing their abilities at proper places.

PROFESSIONAL EXPERIENCE:
Dec 2005 – to date Gargash Insafoam LLC Dubai, UAE
Designation: Production Process Chemical Engineer

Company: A Malaysian company involved in the pre-insulation of steel pipes with Polyureurthane foam.

Main Responsibilities:
 Perform daily production reporting and monthly inventory reconciliation
 Ensure production targets are met and issues that may affect this are effectively and productively handled.
 Coordinate raw material purchasing, product transportation, and packaging operations.
 Implement agreements with contractors and vendors required to execute responsibilities agreed with Clients.
 Implement quality management systems and processes in order to offer highest standards to our Clients.
 Undertake advisory role for training, guidance and counselling to personnel in order to make them more effective contributors.
 Responsible for implementation of ISO procedures that apply to product realization , planning,production,product identification and traceability, control of nonconforming product, corrective action, monitoring and measurement of process with SPC and pertinent quality records

HSE Responsibilities:
 Implement actions to ensure team expectations to achieve zero accidents , no damage to the environment and no harm to people are met
 Recommend to Project/Operations Manager, as necessary, HSE resources for operation with particular attention to training.
 Undertake hazard analysis and risk assessment at factory
 Implement annual HSE Plans, which include specific objectives and targets and ensure that major business risks are being addressed.
 Enforces accident/incident reporting and ensure all accidents/incidents are properly reported.
 Ensure that Housekeeping standards are maintained at the highest level.

Oct 2001 – May 2005 Ittehad Chemicals Limited Lahore, Pakistan
Designation: Chemical Engineer (Process & Operations)

Company: A large petrochemical plant involved in manufacturing of caustic soda, hydrochloric acid, sulphuric acid, chlorine liquefaction, sodium hypochlorite, brine purification system, ion-exchange beds etc.

Responsibilities:
 Establish quality control through monitoring statistical properties of batch and continuous processes
 Direction and technical support for junior engineers in a wide range of troubleshooting and capital improvements projects
 Develop and review work procedures and provide guidance to train & train process operational staff.

Responsibility for Process Improvement, Operation and Quality Control of following plants/units

 Hybrid separation and purification of brine system
 Caustic soda production through Mercury cells units
 Caustic soda production through Ion exchange Membrane cells unit on DCS control
 Caustic soda solidification
 Hydrochloric acid production through direct synthesis of hydrogen and chlorine
 Chlorine liquefaction unit
 Sulphuric acid plant through contact process
 De-ionized water plant

Project Process Engineer
Later on shifted to Planning and Development (P&D) for the Erection and Commissioning of Ion Exchange Membrane (IEM) in collaboration with El-Tech OHIO USA.
Main duties included:
 Lead a team of supervisors and junior staff
 Coordination for erection and commissioning of instruments and control panels both for the site as well as for DCS.
 Detailed study of Engineering drawings and P&IDs Interlocking diagrams including different change/s in the designing required for plant.
 Erection and commissioning of Ion Exchange membrane cells
 Selection of different field instrumentations
 DCS
 Managing different types of motors mainly VFDs
 Managing control for valves including Butterfly, Amtronic, Smartronic, Control Valves

 M.Sc in Chemical Engineering 2002 - 2004
from University of Engineering & Technology, Lahore, Pakistan.

 B.Sc in Chemical Engineering 1997 - 2001
from University of Punjab, Lahore, Pakistan.

 Operating Systems: Windows 2000, Windows XP, and Windows 2003
 Packages: MS Word, MS Excel, MS PowerPoint, MS Outlook
 Database Programming with FoxPro 2.5 from Aptech Computer Education, Dubai

LANGUAGE PROFICIENCY: English, & Urdu

INTERESTS:
 Assisting in the installation and troubleshooting of new equipment capital projects.
 Meeting people with different cultural environment.
 Traveling and Reading