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CV Process Supervisor / Panel / Field / Operator

Process Supervisor / Panel / Field / Operator

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CV/Resume ID no.: 77676

Location (Residence): NYL, India
Citizenship: India
  Native: Tamil
  Other: English
Education & Experience: Work Authorization & Relocation:
  Bachelors in Chemical Engg

Years of Experience: 13 years
Authorized to work in:
Present Location:
   India, Neyveli
   Anywhere (International)
Category Subcategory Ability Experience
Operations Control Room Operator Expert 26 years
Operations Process Expert 3 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

I'm a diploma holder in Chemical technology having 13 years experience in petrochemical field worked as Process operator in all sections of Ammonia synthesis plant and experience in Bisphenol producing plant in Singapore including pre- commisioning, commisioning, Startup,shutdown,trooble shooting and partly maintainance and having handsonic experience in DCS both Honeywell and Yogakawa and handled various equipments and mass transfer Operations,Utilities and watertube boilers presently working in Asst. Engineer/Panel Operations/Boiler/Thermal Station.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Working Experience:

1. Employer Designation Period of Job
Thermal Station-I, T.N, India. Assistant Engineer (Panel/Field Operation)
01-02-07 to till date.

Company profile:
My ISO 9001:2000 and ISO 14001:2004 company is a mega integrated industrial complex involved Ammonia/Urea Fertilizer unit and Power generation is done by three Thermal Power stations total capacity of 2490 MW.
Duties & Responsibilities:
Presently working in Thermal Station as Assistant Engineer Panel/Field Operation reporting to Shift Engineer/Thermal Station in DCS (Honey well) board operation of continues monitoring the running equipments of Boiler having capacity of 220 t/hr (90 Ksc and 540oC) of steam in 50MW and 100MW having total Station capacity of 600 MW and as well as in local Operation and having operational and working knowledge of Steam Turbine.
Operational Experience:
• Board Operation of Boiler and Steam Turbine continues monitoring the running equipments through DDC MIS (Distributed Digital Control Monitoring Information System).
• Normal Lighting-up, Shutdown Operation, Emergency Shutdown Operation, Unit Tripping, Load throw - off and handling operation emergency in Boiler.
• Schedule operations to check the readiness of reserve starting of equipments, Schedule change.
• Periodic readings and comparison of this reading with weakly / monthly readings.
• Unit Starting up and Rolling the turbine synchronize the unit with grid and load rising.
• If the running equipment found any fault like (bearing, line puncture, values problem, pumps gland leak, vibration ) issuance of equipment / line clearances to other units/section to attend the repair works, maintenance , carry out any modification, we also study the characteristics of the
Equipments from the previous history stored in DCS (Distributed Control System).
• Charging and Decommissioning of the following pumps such as Feed Pump, Cooling condensate Pump, Main condensate Pump, Circulating Water Pump, Ball Cleaning System, Starting Oil Pump, A/c Oil Pump, Cooling Tower Fans, Mill Outage, Slag conveyor outage.
Special operation:
• Hydraulic Test in Boiler & Condenser air tightness test.
• To prevent clinker formation in the furnace wall following operations.
• Soot Blowing, Water Lancing, Wall Blowing Operation.
Operational knowledge in Turbine Operation:
Steam turbine ,Deaerator, Condenser, H. P & L.Pheaters, H.P Steam & Condensate Recovery system, Governing system, Lube oil systems, Chemical dozing systems, ,Cooling water, Main condensate system.
2. Employer Designation Period of Job
Fertilizer Factory,
India. Junior Engineer
(Process Operation)
05-10-1995 to 04-10-1998.
01-03-2001 to 31-01-2007

Duties & Responsibilities:
Worked in Ammonia synthesis plant in the DCS (Honeywell) panel and field operations of all sections of desulphurization, catalytic reforming,CO2 removal, synthesis reactor, refrigeration, ammonia storage, Air and Gas Fractionation Plant including PLC controlled Reciprocating & Centrifugal gas & air Compressors, and in the Start-up, shutdown and troubleshooting. Co-operating with maintenance team for handing over the equipment, Testing after maintenance is over and lining up of equipments, Preparing and reporting of production reports and work Schedule, Issuing work permits for both cold and hot maintenance works and supervising the work with adequate safety measures.
Commissioning Experience:
Flushing of BFW pipelines, Chemical cleaning of BFW system, Air blowing of pipelines, Precooling of Cooling water system, Loading/unloading, Reduction/oxidation & Commissioning/decommissioning of Ni & Fe Catalyst.
Utilities Experience:
Experience had in job rotation in Utilities such as Raw Water & Potable Water System, DM plant, Reverse Osmosis Plant, Boilers, Refrigeration system, Fire Water system, Captive Power plant, CW treatment system and Inst. Air Compressor Filters & Dryers System, Steam distribution.
Process Details of Fertilizer Plant:
Low Sulphur Heavy Stock oil is used as the raw material. After partial oxidation and combustion raw feed gas is produced. Sulphur and other acid gases are removed in Desulphurisation unit using K¬2 CO3 and DEA as absorbing agents. Sulphur removed gas is passed through iron oxide catalysts at 500ºC, for conversion of CO to CO2 using shift gas reaction, converted gas undergoes decarbonation process where CO2 and H2 are separated using K¬2 CO3 and DEA as absorbing agents. H2 is sent for caustic wash to remove CO2 to avoid formation of solid ice in downstream plant. CO2 is passed through activated carbon to remove sulphur and sent to urea plant.
N2 and H2 is compressed in 1:3 ratios at a pressure of 250 kg/cm2 and passed through catalytic reactors (Fe2O3) where ammonia synthesis reaction takes place at 380ºC and ammonia gas is passed for refrigeration to liquefy and stored in Horton spheres. NH3 reacts with CO2 at 180ºC and 180 kg/cm2 to form Urea.

Unit Operation Involved:

Worked in the process, commissioning and decommissioning of Vacuum Distillation, High Pr. Exothermic Reaction Batch & Continuous Reaction, Refrigeration, Ejector system, Strainer changeover and cleaning, Pump changeover, Storage Tank Form Raw Material Receiving, Product storage.
Equipments Handled in Ammonia Plant:
Handled LSHS/Fuel Oil Gasifier,O2 Reciprocating Compressor, Waste Heat Boiler, Shift converter, Carbon Catcher, CO Converter ,K2CO3 and DEA Absorber& Regenerator , Hydrogen Caustic Washing Column , H.P Steam & Condensate system, H2S&COS Removal Column & Incinerator, Fuel Oil, Caustic lye, K2CO3 and DEA Storages Multi stage centrifugal pumps, Reciprocating Pumps, Stroke pumps, Vacuum pumps , Heat Exchangers,Condensers,Centrifuges.

On Deputation:
Employer Designation Period of Job

MBS, Singapore Process Technician 05-10-1998 to 28-02-2001.
Two and half yrs.

Duties & Responsibilities:
Worked as a Process Technician in MBS, Singapore a Petrochemical Plant producing Bisphenol from acetone and phenol using catalyst HCL gas and worked in the field and DCS (Yokogawa) panel Operations, Startup–shutdown activities of process like raw material receiving, reactor section, production Separation of Hcl gas, phenol removal, bisphenol concentration and prilling and product Storage, Plant commissioning and support maintenance activities.
Equipments Handled:
Handled Multi stage centrifugal pumps, Submergible vertical pumps, Gear pumps, Nonseal pumps, Carbon pumps, Reciprocating Pumps, Gear and Stroke pumps, Vacuum pumps and Glass lined Water-cooled batch reactors, Agitators, Tray Tower and Packed Distillation columns, Absorbers, Adsorbers, Instrument air dryers Crystallizers, Heat Exchangers, Condensers, Centrifuges, Steam tracing lines, Floating roof tanks, Prilling tower, Siever and Conveyors.
Training Experience:
Undergone apprenticeship training from 01-09-1994 to 31-08-1995 in MFL Manali, India producing Ammonia and Urea & NPK fertilizers trained in Naphtha based ammonia plant and in Utilities and Reverse Osmosis plant.
Certificates Acquired:
• Certificate of DCS Training from Yokagawa Electric Corporation Singapore.
• Certificate of DCS Training from Honeywell Corporation Ltd.
• Fire Fighting Training in Sakra Emergency Response Brigade Batam Indonesia.
• Basic Process Training in Singapore Polytechnic.
• Operation, Maintenance & Care of Boilers Training from Bharat Heavy Electricals Ltd.

Overall Duties & Responsibilities in 12 yrs of working experience:

• Worked in both DCS Panel Operation and Field Operation of round the clock (3 shifts).
• Monitoring & maintaining the process parameters of Continuous running plant as per norms and logging the same and able to read PFD /PID.
• Noticing the abnormalities and take proper action to achieve maximum production without any breakdown.
• Follow up standard procedures for start up and shutdown operations.
• Taking proper action during power failure and trouble shooting process problems.
• Monitoring of running equipments such as pumps and compressors etc.
• Co-operating with maintenance team for speeding up of work and to reduce down time.
• Maintaining production reports & maintaining quality norms.
• Proficiency in HSE practices and procedures & handled all the type of fire extinguishers.
• Issuing work permits for both cold and hot works and carrying the work with adequate safety measures & following tagging procedure and wrack out procedure for electrical works.

3. Education & Training - CV/Resume Part 3 [Mandatory]

Diploma in Chemical Technology

4. Computer Skills - CV/Resume Part 4 [Mandatory]
MS Office Tools, Internet Browsing
5. Other Skills - CV/Resume Part 5 [Optional]
Expert in Process Operations
6. Additional Information - CV/Resume Part 6 [Optional]
Willing to working Process field and be aself starter and a quick learner.


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Process Supervisor / Panel / Field / Operator
CV/Resume ID no.: 77676

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