CV QA/QC & Welding Inspection

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CV/Resume ID no.: 77985

Mechanical Engineering Professional having 8 Years Experience including overseas, exclusively in Quality Assurance & Quality Control and Fabrication & Erection in Oil & Gas Refineries, Nuclear Plants, Power Plants, Bulk Material Handling Systems. Currently Working in Ras Gas RL(3) Common Off Plot Project, Qatar.

8 years

Career Accomplishment in Overseas
1) RL(3) Common Off Plot Project for Ras Gas
Organization : Nasser S Al-Hajri Company, Doha Qatar
Client : FLUOR MIDEAST LTD
Project Value : US $ 142 Million
Duration : Feb 2007 – Till Now
Position : QA/QC Engineer, Senior Welding Inspector
Roles & Responsibilities:
Preparation of Inspection Test Plan for Piping, Structural & Equipment Erection Works.
Checking for Material traceability for material & welding Consumables as per codes & project specification.
Day-to-Day checking for fit-up & weld visual inspection.
Preparation for Daily Welding Report (DWR) and getting approval from clients.
Conducting Welder Qualification test (WQT) as per welding procedure specification.
Preservation inspection of Static & Rotary equipments.
Inspection during installation and Alignment for Heat Exchangers, Columns, Vessels, Air-fin Coolers, Drums, Compressors, Pumps etc.
Day-to-Day Surveillance of piping & equipments erection works at site activity.
Briefing on Safe work practices and identifying hazards associated with job activities by analyzing by Risk Analysis Form to all workers, to ensure HSE.
Close monitoring of daily activities to ensure that the work carried out is as per clients specification and quality standards.
Inspection and line walk with piping inspector upon system installation.
Preparations for high pressure testing, identifying high and low points and test blanks etc.
After testing of systems, re-installation and handing over of system for commissioning.
Responsible for revised drawings information to the fabrication Manager.
Making the proper documentation of Facsimile/Letters/Memo/Email.
Co-ordination with clients on site activities.

Career Accomplishment in India
1) Kahalgaon Super Thermal Power Project (KhSTPP) 3X500MW – Coal Handling Plant, India
Organization : M/s.Larsen & Toubro Ltd – ECC Division, India
Client : National Thermal Power Corporation India Ltd (NTPC)
Project Value : US $ 40 Million
Duration : Jun 2005 – Feb 2007
Position : QA/QC Engineer
Roles & Responsibilities:
Responsibility includes total QA/QC works Consisting of Transverse Points / Building Structures / Conveyors / Mechanical Equipments Like Stacker / Re-Claimers.
Quality control checks during Fit-Up, Weld Visual, and all Non-Destructive testing for all related Structural and Mechanical Equipments Works.
Preparation of Work Procedures and Inspection &Test Plan.
Establishing of WPS & PQR and Conducting Welder Qualification tests with clients.
Incoming Material Inspections (IMIR) with relevant test certificates.
Monitoring of all sub-contractor’s Quality system & records of all inspection & calibration.
Participating Internal Quality Audits, Corrective & Preventive Actions, Quality Assurance and Audit Inspections, Process Conformance and Validations to facilitate achievement of production targets.
Analysis of Customer Complaints (Dimensional), Non-Conformity Analysis & NDT Inspection.
Execution of 5500MT of Structural Fabrication & Erection. Also involved in Planning / Scheduling / Monitoring & Analysis of Cost Implication involved in Consumables like (Electrodes, Gases).
Inspections of Sand Blasting / Grit Blasting.

2) Kudankulam Nuclear Power Project (KKNPP) 2X1000MW – India
Organization : M/s.Larsen & Toubro Ltd – ECC Division, India
Client : Nuclear Power Corporation of India Ltd (NPCIL)
Project Value : US $ 75.11 Million
Duration : Oct 2004 – May 2005
Position : QA/QC Engineer - Mechanical
Roles & Responsibilities:
Responsible for QA/QC of Nuclear Steam Supply Systems & Nuclear Auxiliary Systems of KKNPP Unit – I & II Kudankulam.
Job involves Checking of Alignment for various Equipments weighing 3000MT like Reactor Cavity Embedded part, Static & Rotary Equipments.
Preparation of work procedures & Quality Assurance Plan.
Preparation of WPS & PQR.
Co-Ordination for Metallurgical Test like Ferrite content test, Intergranaular corrosion test (IGC), confirmation of critical brittleness temperature.
Maintaining of measuring instruments with calibration certificates.
Incoming material inspection with relevant test certificates.
Critical equipments likes:
Supporting Truss assembly and alignment inspection.
Thermal insulation positioning and alignment inspection.
Thrust Truss assembly and alignment inspection.
Neutron measuring channel Erection and alignment inspection.

3) Pre-Engineered Buildings Systems, India
Organization : M/s.PEB Steel Building Systems (Pvt) Ltd, India
Client : Zamil Steel Ltd, India
Project Value : US $ 5 Million
Duration : Jan 2004 – Aug 2004
Position : Fabrication Engineer - Mechanical
Roles & Responsibilities:
Study of External and Internal Arrangement / Drawings to prepare fabrication schedule.
Preparation of cutting plan for plate cutting to the required Size.
Pre inspection of materials, welding and dimension of the components.
Stage wise inspection of built up Fabrication. (I – Section)
Preparation of production and Despatch schedule.
Scheduling & Progress Monitoring.( Daily, Weekly& Monthly Progress Reports)
Preparation of Inspection Reports and Getting Certification.
ISO Implementation at Site and obtained the Master List Quality Records.

4) Expansions of Three Millions Project & Fluid Cracker Catalyst Unit (FCCU), CPCL, India
Organization : M/s.Gannon Dunkerley & Co., Ltd, India
Client : Chennai Petroleum Corporation Limited (CPCL) Chennai, India
Project Value : US $ 16 Million
Duration : May 2001 – Jan 2004
Position : QA/QC Engineer
Roles & Responsibilities:
Executing and stage wise inspection of Fabrication, Erection & Testing of various category (CS, AS,SS) Above Ground Piping and Underground Piping as per General Arrangement Drawing & P & ID.
Preparing Isometric drawings.
Conducting welder qualification test as per approved WPS.
Selection of welding process, filler metals & consumables based on the AWS and Russian codes & standards in different material grades like CS, SS, AS, HDPE.
Preparation of Material Identification reports, before start up of Spool work.
Conducting & Interpretation of LPT, MPT, and Hardness test.
Interpretation of Radiography Films.
Witnessing of Hydro test & Pneumatic test.
Holiday Inspection in External coating and Cathodic Protection in underground piping.
Inspection of Sand Blasting/Grit Blasting and Painting.
Preparation of incoming Material inspection report (IMIR).
Witnessing of preheating and post weld heat treatment.
Dealing with third party & Clients Inspector’s.

5) Pressure Die Castings
Organization : M/s.The Southern Pressure Castings
Duration : Aug 2000 – Apr 2001
Position : Quality Control Asst. (As Trainee)
Roles & Responsibilities:
Incoming inspection of raw materials.
Dimensional verification of finished castings. Monitoring of casting activities in atomized pressured.
Conducting various NDT activities such as LPT & MPT on finished casting.
Witnessing of various heat treatment.
Dealing with third party & clients Inspection.
Documentation.

Career attainment
Secured all the promotions in India ahead of times and earned good appreciation at all projects handled.

DME (DIPLOMA IN MECHANICAL ENGINEERING)
PASSED IN THE YEAR 2000 AND SECURED 92%
CSWIP 3.1 Welding Inspector CWI from UK.
Welding & Inspection Industrial Quality Concepts (from AWS), India.
Certified Internal Quality Auditor
Ultrasonic Testing Level –II (ASNT)
Radiography Testing Level –II (ASNT)
Magnetic Particle Testing Level –II (ASNT)
Liquid Penetrant Testing Level –II (ASNT)

MS Office –Excel, word, Power Point, Project, Out look Exposure
AUTO CAD – 2000

Safety training of Basic PTW,H2S,Work at height & Shut Down training in Rasgas & Qatar gas Tie in projects.
Basic HSE induction course
First Aid Course(Senior,Voucher,Medallion) certified by St. John Ambulance Association.Fire extinguishers
Supervising safety
Incident Investigation and Reporting.
Safety Task/Job Hazard Analysis
Safety Awareness Training in Larsen & Toubro Limited Construction Division, India.
First Aid Course(Senior,Voucher,Medallion) certified by St. John Ambulance Association.