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CV Process Engineer - Mott MacDonald & Co. LLC - Muscat, Oman

 
Process Engineer - Mott MacDonald & Co. LLC - Muscat, Oman

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CV/Resume ID no.: 78696

Location (Residence): Ruwi, Oman
Citizenship: India
 
Languages:
  Native: English United States
  Other: Hindi
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in Chemical Engineering

Years of Experience: 7 years
Authorized to work in:
   India
Present Location:
   Oman, Ruwi
Relocation:
   UK (in particular)
 
Expertise
Category Subcategory Ability Experience
Engineering Process Experienced 15 years
Engineering Hysys/Pro II Experienced 12 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Dear Sir,

I am having about 7 yrs experience in process engineering for Oil & Gas, Refinery,

Petrochemicals, and Polymer areas both main process plant as well as offsite and

utilities.Currently i am holding valid HSMP appaorval enable me to work in UK.

Career highlights and specific experience includes:

•Preparation of Process Deliverables such as PFD, P & ID, Equipment Process Datasheets,

Process Philosophies /Design basis for Front End Design and Detail Design projects.
•Process Specifications of Packaged Items such as Gas Engine driven NG Compressor, Utility

packages like Air Compressors, Dryers, Boilers, and Water Treatment Equipment Etc.
•Performed hydraulics calculations, sizing of various equipment like Separators, Pumps,

Compressors, Storage Tanks, sizing of safety devices, control valves
•Fully conversant with process simulation Software like ChemCAD, HYSIS, DESIGN II and

Hydraulic Simulation Software Pipeline Studio, PipeSim and Pipe Phase
•Conceptualizing Control Systems and specifications of its various components including DCS

system, specifications of Graphics, Report Structure etc.
•Specification of Safety Equipments like safety relief valves, ESD Valves, sizing of Flare

system including flare header, flare KOD, preparation of specifications for flare package
•Exposed to the techniques of hazard analysis and HAZOP studies and actively participated in

HAZOP/Safety Audit, prepared HAZOP Review Reports, Close out reports.
•Familiar with Technique of Instrument Safeguarding Review (IPF) and its implementation
•Coordination with other Engineering Disciplines During Detail Engineering, Interaction with

Package Vendors. Also handled project management and project sales functions as part of some

projects. Handled Engineering management of multidiscipline engineering work involving third

party interface management.
•Have also performed De-bottlenecking studies, rating calculations
•Conversant with usage of international codes and standards like API, NFPA, IP, ISO, ASME
•Exposed to Proprietary Codes and Standards of international companies like
Shell Ltd.
E.I Dupont Ltd
•Worked mainly within an ISO 9000 environment, familiar with quality concepts, quality

control checks and audits etc.
Please find my attached resume for your kind perusal.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Career Summary:

2006 –To Date Mott MacDonald & Co. LLC - Muscat, Oman
Senior Engineer – Process

2005 – 2006 Toyo Engineering India Ltd., Mumbai
Engineer - Process

2004-2005 Chemtex Global Private Ltd, Mumbai
Engineer – Process

2002 - 2004 Monsanto-DMCC Enviro-Tech and Engineering Limited ,Mumbai, India
Engineer - Process

2001 - 2002 Kochi Refineries Limited, Cochin, India
Process Engineer


Professional Experience:

2006 - To date Mott MacDonald & Co. LLC
Process Engineer

Working for Petroleum Development Oman (Shell) Oil and Gas facilities on various process engineering activities. Involved in all process engineering activities from concept definition through front-end design to detailed design. Major activities involved include

 Process simulation modeling using Hysys and generation of Heat & Material Balance profiles.
 Generation of PFS, PSFS and PEFS, Hazardous Area Classification drawings.
 Preparation of Process Design Basis Report, Operating, Control and Safeguarding Philosophy.
 Hydraulic network study using PIPESIM, and Flare Network modeling
 Equipment specification and instrument data sheets.
 Process Engineering inputs to and co-coordinating with Vendors and engineering disciplines.
 HAZOP and IPF studies and closeout.
 Generation of engineering reports, studies, philosophies, reference documents and operating manuals

Major Projects Handled :

Occidental Mukhaizna LLC Field Development Grass root Project

Occidental Mukhaizna field in the Sultanate of Oman Facilities capable of generating approximately 575,000 BWEPD of steam and treating approximately 150,000 BPD of crude oil plus associated water and gas. The strategy for the Mukhaizna is to Thermally Assist Oil Gravity drainage by injecting steam to reduce oil viscosity.

Worked as Lead Process Engineer responsible for Detail Engineering. The activities include,
• Feed Verification
• Generation of Heat & Material Balance using Hysys.
• Generation of PFS, PSFS and PEFS, Hazardous Area Classification drawings.
• Preparation of Process Design Basis Report, Operating Control and Safeguarding Philosophy, Safeguarding Memorandum
• Hydraulic network study using PIPESIM, and Flare Network modeling
• Equipment specification and instrument data sheets
• Vendor data evaluation
• Process Engineering inputs to and co-coordinating with Vendors and engineering disciplines.
• Design Review, HAZOP and IPF studies and closeout
• Flare and Blow down study ,dispersion and radiation calculations using Shell Fred
• Generation of engineering reports, studies, philosophies, reference documents and operating manuals.
• Hazardous Area Classification

Qarn-Alam Enhanced Oil Recovery Grass root Project

The Qarn-Alam steam-injection project is the world’s first full-field steam-injection project based on thermally assisted gas/oil gravity capable of generating approximately 18000 TPD and treating approximately 60000 BPD of crude oil plus associated water and gas. The strategy for the Qarn Alam heavy oil reservoir is to Thermally Assist Gas Oil Gravity drainage by injecting steam to reduce oil viscosity. Steam is produced by co-generation Worked as Process Engineer responsible for Detail Engineering of vent and flare system. The activities include,
• Analysis of relief scenarios and selection of governing cases
• Study of relief devices and relief network
• Sizing of relief devices and relief networks,
• Study of flare networks using Flare Net Software
• Preparation of LP & AP flare and VRU package specifications, technical evaluation of bids and final recommendation
Job involved usage of FRED (Proprietary software for Flare Radiation and Dispersion study) and Flare Net software for Flare network simulation.

OC-TOUAT Field Development Grass root Project
OC-TOUAT field in Algeria facilities capable of generating approximately 12500 BPD of crude oil plus associated water(12, 579 BWPD) and Associated Gas (4,131 MSCFD)

Worked as a Process Engineer responsible for Process Engineering Deliverables on schedule
and has completed the verification of FED / Bid Documents and successfully completed most of the activities involved in the Detail Engineering phase. Major activities carried out in this project includes preparation of Basis of Design, Heat & Material Balance, PFS & PEFS. Equipment and Instrument Process Data Sheets .Relief and De-pressurization Study. Participation in HAZOP,IPF and, preparation of HAZOP Review / Closeout Report. Review / Inter Discipline Check for other discipline’s various Detail Engineering drawings / documents. Technical Bid analysis

Other Projects
• PTTEP-Flow lines and Gas Export Pipeline Projects
• PMC Project for 10” Murayrat MAF Gas Pipeline
• Fuad station C compressor project.


2005 - 2006 Toyo Engineering India Ltd
Process Engineer

Working for Toyo Engineering Corporation Japan on various process engineering activities. Involved in all process engineering activities from concept definition through front-end design to detailed design. Major activities involved include
Preparation of PFD’s, M&EB, Equipment List, preliminary Plot Plan, preparation of process description, process control philosophy, C&E Diagrams, interlock logic descriptions, calculation of physical properties, Utility consumption estimates, process simulation to generate column data, heat duties of condensers, re boilers , fixing of maximum operating pressure and temperature conditions and accordingly the maximum allowable working pressure and temperature conditions for equipment.
Major Projects Handled
Oman Methanol Company LLC Methanol Grass root Project
Oman Methanol is having a capacity of 3000 MTPD Methanol using Johnson Matthey LPM technology as originally developed by ICI . Worked as Process Engineer responsible for Detail Engineering. The activities included
Review-updating of P & Ids of Utility and reformer units,
• Review updating of Line Lists,
• Interdisciplinary review of vendor drawings of packages like compressors and pumps
• Exposure to 3D Modelling on PDS work Stations
• Performed sizing of all the equipment (Tanks, vessels, exchangers), piping, and preliminary flare calculations.
• Performed the utility consumption calculations and generated utility summary.
2004 - 2005 Chemtex Global Private Ltd
Process Engineer
Worked in Several Textile and Bottle Grade Polymer projects in capacities ranging from 180 TPD to 900 TPD. Based on technology supplied by DuPont, USA. Major activities involved include
Basic Engineering and generation of PFD and P&ID’s ,Detailed Engineering support and Commissioning Assistance, Preparation of Design Basis of the project, Sizing of equipment and generation of equipment datasheets, Thermal Fluid system Design, Instrument datasheets, Utility consumption tables, Review of Critical isometrics and plot plan, Hydraulics for vacuum system ,Preparation of operation manual of the plant, Technical bid evaluation of vendor offers for Liquid Ring Pump, Gear Pumps, Cutters, Cooling tower, Instrument Air compressor, and special parts like flame arrestors, breather valves, emergency vents and safety valves etc and Vendor drawing checking of the above packages
Major Projects Handled
Garden silk Ltd. Surat Polyster Grass root Project
Garden silk is having a capacity of 600 TPD polyester using technology as originally developed by Invista. Worked as Process Engineer responsible for Basic and Detail Engineering.
The activities included preparation and development of - Design Basis, Process flow diagram, Heat & Material Balance, Conceptual equipment layout, Control philosophy, Equipment Summary, Design of vessels, pumps, heat exchangers, etc., Equipment process data sheets, Utility summary, P & ID, Piping specification index, Process Hazard Analysis, HAZOP, PDS model review, and Vendor drawing review
Reliance India Ltd. Hazira polyster Grass root Project
Garden silk is having a capacity of 650 TPD polyester using technology as originally developed by Invista. Worked as Process Engineer responsible for Basic and Detail Engineering. The activities include
Updating Process flow diagram, developing P & ID, Equipment list, Equipment process data sheets, Specifications for process packages & equipment, Utility summary and thermal rating of heat exchangers.

2002 - 2004 Monsanto-DMCC Enviro-Tech and Engineering Limited
Process Engineer

Worked in Several Sulphuric Acid projects in capacities ranging from 50 TPD to 3400 based on technology supplied by Monsanto , USA. Major activities involved include
Basic Engineering and detailed engineering for sulfuric acid plants and other chemical plants. Basic engineering activities like Generation of Heat and Mass balance ,PFD, process calculations, equipment sizing, preparation of Specifications and Technical Data Sheets for various mechanical equipments. Technical Bid Evaluation for various brought out items.
Projects Handled

• 70 TPD sulfuric acid plant, Philippines Batteries Inc., Philippines.
• 1350 TPD sulfuric acid plant, Indogulf Corporation Limited, Dahej, India.
• 3400 TPD sulfuric acid plant, Hindalco Birla Copper Limited, Dahej, India.
• Revamping of 1400 TPD sulfuric acid plant, Coromandel Fertilizers Limited, Vizag, India.

2001 - 2002 Kochi Refineries
Process Engineer (Trainee)

Kochi Refineries Limited (KRL) is one of the largest refineries in South India with a refining capacity of 7.5 million metric tones per annum
Skills and Responsibilities
 Done process feasibility study for the capacity enhancement of FCC unit (Stone and Webster).
 Done heat and material balance calculation for distillation columns, absorbing towers, Heat exchangers, pumps, Steam systems etc. Performing supporting process calculations. Preparation of PFDs, P&IDs and specifications for all required process equipment. Reviewing all aspects of design and construction for consistency and safety
 Involved in the inspection of all equipments like distillation columns, heat exchangers, vessels and heaters during Shutdown.
 Specialised in Crude Distillation Unit and FCC Unit
 Exposed to advanced process control(DMC+, Shell SMOC ) and ESD systems including DCS and TMR-PLC systems.


3. Education & Training - CV/Resume Part 3 [Mandatory]

Qualifications: B. Tech. (Chemical) (K.L.E College of Engineering )
Attended three days training program on ‘Leadership Skills’ conducted by Toyo Japan
Attended eight days training program on ‘ISO 9001’ conducted by Quality Management Services.


4. Computer Skills - CV/Resume Part 4 [Mandatory]
• Process Engineering Software – Hysys, Aspen, ProVision, Pipesim, Flare Net, Inplant, B-JAC, Shell FRED
• Project Management Software – MS-Project, Schedule, Document Management System.
• Other engineering Software – PDMS and PDS for model review
• Languages : BASIC, C, Visual Basic
• Platforms : Windows XP/NT, Banyan Vines, Novell
• Applications : MSOffice, Lotus Notes
• Hysys B-Jac Linker- Developed a software in visual basic to take inputs for B-jac input file directly from Hysys.
• Developed software for estimation of plant fuel and loss in refinery. It also Include product Monitoring sheet ,Refinery inventory ,Calculates total Production and consumption of utilities
• “Prosim” A state of the art training simulator and computerized flow-sheet generator named prosim is developed. The scope of the project covers the development of plant flow sheet, analysis, simulation studies and generation of huge equipment database easing the entire plant design activity
5. Other Skills - CV/Resume Part 5 [Optional]
Member of a voluntary group called Group Dynamics which engages in promoting personality development and team working skills among school and college going students.
6. Additional Information - CV/Resume Part 6 [Optional]
Academic distinctions:
Technical Papers : Paper titled ‘Optimization of Tunnel Dryer’ presented in National Level paper presentation conducted by Indian Institute of Chemical Engineers

Major Achievements: Secured First Prize in National Level technical project exhibition conducted by Bapugi Institute of Engg and Tech Davangaree (Karnataka, India)


 

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Process Engineer - Mott MacDonald & Co. LLC - Muscat, Oman
CV/Resume ID no.: 78696

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