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CV QA/QC Inspector (Welding/Painting) Offshore / Onshore

 
QA/QC Inspector (Welding/Painting) Offshore / Onshore

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CV/Resume ID no.: 78787

Location (Residence): TIRUCHIRAPPLLI, India
Citizenship: India
 
Languages:
  Native: Tamil
  Other: English
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in MECHANICAL

Years of Experience: 5 years
Authorized to work in:
   India
Present Location:
   INDIA, TIRUCHIRAPPLLI
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Quality (QA/QC) Quality Control Experienced 13 years
Inspection/Expediting Welding Inspection Experienced 4 years
Inspection/Expediting Coatings Inspection Experienced 2 years
Quality (QA/QC) Quality Control Experienced 13 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Dear Prospective Employer,
I would like to apply with your company for the position of a QA/QC Inspector (Welding/Painting) Offshore where I can use my skills and previous oilfield experience to help you obtain your company's mission. The enclosed resume will furnish you with complete information concerning my background and capabilities.
My current employment is QA/QC Inspector (Welding / Painting) in Saipem SA offshore FDS Pipe Laying Barge in Congo Angola Region.

I am seeking an international position, preferably on a Rotating Schedule. I have five plus years of onshore / Offshore experience as a QA/QC Representative of numerous gas and oil production facilities. I am an innovative thinker with a demonstrated ability to improve Quality as well a production and decrease Defects. I am very adaptable to changing projects and work schedules and have a proven ability to quickly train on different facilities.

In addition, I have excellent planning and organizational skills as well as excellent rapport with
Supervisors and co-workers. You will find I work well under pressure, am an effective problem
Solver and a conscientious and reliable worker.

Should you have an opening in your organization for a person with my qualifications, or should you be anticipating one in the near future, I would very much appreciate meeting with you for a personal interview at which time we can discuss in greater detail how my experience and genuine enthusiasm for getting the job done, getting it done safe, and getting it done right will benefit your company.
In the interim, I thank you for your time, attention and considerations.

Sincerely

2. Work Experience - CV/Resume Part 2 [Mandatory]

Experience: Overview

I Over 5 years of work experience in On Shore/Off Shore Inspection, Quality Control, Quality Assurance, Coating Inspection as well as Welding Inspection. An experienced QA/QC Engineer, NDT Supervisor, Coating Inspector, Vendor Inspector, conversant with most of the International Codes and Standards such as ASME, ANSI ASNT,DIN , API, BS, NACE Standards and ISO Quality Procedures. I Capable of supervising and monitoring productivity. Having extensive experience in carrying out all NDT methods independently. Capable of interpreting test results to various standards.

Summary of Skills and Experience in offshore:

Rigid subsea pipeline, riser installation and platform topside launcher and receiver Installation. Approval of pipe laying and riser installation QAP, installation manual, Diving Procedure, NDT, Field Joint Coating Procedure. PQR, WQT by GMAW and FCAW. Witnessing Load Testing of Davits and NDT of critical joints. Review of calibration certificates of Pneumo gauges, Load cell and davit wire ropes, Concrete coated pipes and fitting. Verification of pipeline coordinates from alignment sheet with Survey, Line pipe handling and cleaning, Anode distribution, Welding of initiation head and Bow string fixing, stringer angle and tension, Field joint coating, Buckle detector insertion and retrieval, termination, metrology for riser, Lifting the spools, welding, NDT, Field Joint coating and lowering of riser spool, Crossing, free span.


Projects Worked:
Aug 2007 to Till : “Saipem s.a.” Offshore – Congo & Angola Region

“Saibos” – Field Development Ship (FDS)

FDS – Pipe Laying Barge

Designation : QA/QC Inspector - (Welding/Coating)

Client : Burulus Gas Company - Egypt
TOTAL E&P Angola Limited - Angola

Project : West Delta Deep Marine Phase IV Project
(WDDM IV) at Egypt
Gas Gathering Project – UFL - Angola
(GGP) at Angola Block 17
Project Details:

The West Delta Deep Marine Phase IV (WDDM IV) comprises eight additional wells to the existing Scarab/Saffron and Simian developments. Five of these wells will be in the Scarab/Saffron area, two wells will develop the Serpent field and one well will develop the Sinbad field. The Scarab/Saffron and Serpent wells will tie-in to the Scarab/Saffron manifolds and the Sinbad well will tie-in to the southern Simian manifold. The West Delta Deep Marine Phase IV is an infill of the existing Scarab, Saffron and Simian deepwater gas and condensate subsea production facilities. Existing offshore pipelines convey the product from the subsea system to an onshore gas plant. The onshore gas plant is located at Idku, near Alexandria.The West Delta Deep Marine Concession is located off the Nile Delta in the Eastern Mediterranean Sea. The Scarab/Saffron area is located in the western half of the concession and is approximately one hundred kilometers’ (100) offshore Idku, near Alexandria. The Simian field is located east of Scarab/Saffron and is one hundred and fourteen (114) kilometres offshore of Idku. The water depth in the fields ranges from 400 m to a maximum of approximately 1000 meters.
FDS (Main Flow Line Vessel) Tasks performed by this vessel
Sub-sea structure installation (TSB1, TSB2, M3)
Flow-line laying (D12, D13, D14, D15, D16, D17, D18, D19)

Activities Performed:

Laying of submarine pipe-lines of various diameters (10”,12”,16” Pipe Line by GMAW, SMAW)
Witness of Welder Qualification Test (WQT) according to Offshore Standard DET NORSKE VERITAS (DVN) – DVN-OS-F101
Checking the received Project Material and the related documents (MRV, Material Test Certificates etc) against the requirements of applicable Purchase Order and the Project Material Specifications.
Patrol Check on the proper storage, backing, handling etc. of the welding electrodes and fluxes. Ensure that only acceptable materials are used. Record the details for the material traceability.
Monitor welder performance and welding activities to ensure work is being carried out in accordance with the approved welding procedure.
Goods Inward Inspection, Material Verification, Fit up, weld visual, Dimensional Control, NDT (RT, UT, MPI, LPT), Blasting and Painting (DFT & Holiday) of structural materials like Jacket legs, various Elevation Panels, Conductors, Piles, Cross Brazing, Mud-mat, Riser clamps, Riser protector, Boat landing, Barge bumper, Shock cell, Pile gripper, Pile guide, Conductors, Riser protector, Rigging Platform, Anode installation. Verification of fabrication of Cellar Deck, Main Deck, Switchgear Room, Spreader Frame, Stairs, Chequered Plates &Grating installation, Equipments and Piping spools erection.
supervision and training of the work force in all aspects of abrasive blasting, ultra high water jetting and protective coatings, Coating Inspection of all projects, Constant liaison with clients and clients inspectors, material & equipment purchasing, final sign off, etc.
To maintain and operate cathodic protection systems in on shore and off shore areas.To maintain quality of process stream from contamination due to corrosion products.
Performance Blasting and Coatings:
Supervisor and Inspection Projects: Abrasive blasting and coating of interior / exterior of rail cars and oil storage tanks. Interior liners consisted of: thin film, hand lay, and chop fiberglass. Supervised turnarounds and maintenance projects for Chevron,
Sun Oil, Total, BASF, and including numerous pipeline and marine projects such as barges, crew boats, ships and drilling rigs. Daily coating inspections and reporting.
Carry out the Field Joint Coating (FJC) Inspection for the submarine pipelines (Off shore Projects) Visual Inspection of the surface preparation, witnessing the calibration of the holiday detector, holiday checking of the field joint coating (Raychem Heat Shrink Sleeve- HTLP-60, CANUSA, SERVIWRAP & SERVI SHIELD etc.)
Duties included liaison with Engineers and architects on specifications and product information, negotiating with applicators on each project to ensure the use of our product on the project. Trouble shooting any application or product complaint. Inspecting coated steel and concrete for specified thickness, holidays, misses runs and sags etc. Checking steel temperature, air temperature, humidity, and dew point when required.
Inspection of Carbon Steel, Stainless Steel, Cu- Ni, DSS, CS NACE pipes and Pipe fittings, Valves, Flanges, Fire Fighting Equipments and witnessing mandatory & Supplementary Tests as per client approved QAP and Codes/Standards.
Hands on experience in Tensile, Impact, Hardness, Inter- Granular Corrosion, Hydrogen Induced Corrosion, and Stress Induced Corrosion Testing of various materials. Conducted Procedure Qualification and Welder Qualification for various Offshore Projects.

Sep 2006 to Aug 2007 : “Descon Engineering Qatar L.L.C.”

Designation : QA/QC Engineer - Piping (Welding)

Client : Technip - France

Company : Raslaffan Olefin Company (RLOC)- Qatar

Project : Olefin Project

Piping:
Day-to-Day inspection of various activities of Project (Piping works).
Checking for consistency with P & I.D, Piping Plan and Isometric Drawing as to size, rating and material.
Responsible for the spool marking and welds marking.
Check Welding Procedure Specification (WPS) & Procedure Qualification Record (PQR).
Inspection of Piping fabrication and erection according to client specification and Code ASME B31.3.
Checking of workmanship of Piping fabrication and erection.
Responsible for the inspection of Pre- and Post-welding.
Preparation of weld map.
Control of welding material (Electrode, Filler Wire) backing of Low Hydrogen Electrode.
Monitor welder performance and welding activities to ensure work is being carried out in accordance with the approved welding procedure.
Visual inspection of welding Carbon Steel, Low Alloy Steel (P1, P4, P5A) and Stainless Steel (P8).
Fabrication & Welding inspection of Duplex material A 790 (P10H).
During Duplex welding consumables, Parameters, Purge control, preheating and inter-pass temperature control etc.
Execute all NDT according to Code (ASME B 31.3) and specification.
Conducting Hydrostatic test and Pneumatic test of Pressure Pipe Lines, underground pipe lines, above ground pipe lines & Fire Water lines.
Confirmation for the achievement all required inspection through Construction Management System (CMS) in computer.
Responsible for the preparing of the Test Packages, QA/QC Format, Reports and CMS data with computer.
Prepared Piping and Steam Tracing punch list pre-test and post-test.
Verification of punch list after rectification.
Inspection of Hydro test, Leak test, Pneumatic test, Flushing/Air Blowing and Reinstatement.


Jun 2004 to Sep 2006 : “Jai Engineering Industries Pvt Ltd” at
Tiruchirappalli.

Designation : QA/QC Engineer (welding)

Client : Bharat Heavy Electrical Ltd., (BHEL) at
Tiruchirappalli.

: Suzlon Energy Limited.

: Flakt woods

Activities Performed:

Preparation of Inspection and Test Plans as per Specification and Client requirements.
Review of Mill test certificates as per the specifications.
Witnessing and Certifying the Procedure Qualification Record (PQR).
Witnessing and Certifying the Welder Performance Qualifications Test (WPQT).
Preparation of WELD MAPS and documentation of weld data.
Preparation of stage inspection Reports as per ITP.
Inspecting the pipe Spools (for C.S, S.S, FRP and GRP) as per the drawing and documented same.
Monitoring the Backing system for welding consumables and Pre heating and Inter pass temperature of Welds.
Conducting PT, MPT for Surface checks and Sub surface Checks.
Conducting Ultrasonic Test for Laminar Check and Weld checks.
Interpretation of Radiography Films as per codes and Standards
(ASME B31.3). Maintaining NDT reports and Coordinating with the client for technical queries.
Checking the weld and base metal composition using (Positive Material Identification) as per clients procedure
Verify records of Calibration, Inspection and Test equipment.
Conduct surveillance inspection/expediting as per plans on the activities involving welding, materials, and dimensional inspection.
Coat Wrapping inspection with Holiday Detector.
Witness/review Hydrostatic testing & NDE results and review of test packs.
Prepare weekly reports on the subcontractor’s performance and overall status of the works and maintain statistics on the safety and quality performance of the subcontractors. Coordinate third party inspection.



Jun 2003 To March 2004 : “Bharat Metal Abrators” at Tiruchirappalli

Designation : “QC Inspector (Welding/Painting)”

Client : Bharat Heavy Electricals Ltd., (BHEL)

: Suzlon Energy Limited.
Summary:
BHEL is an ISO 9002 & 14000 Certified Company. It is manufacturing duct such as Boiler, Boiler components, Pressure vessels and heat exchangers for various power and Process plant, under third party inspection agencies like LLOYDS, NTPC, EIL & IBR as per ASME codes.
Activities Performed :
Welding:
Inspection of Materials, Checking the received Project Material and the related documents (MRV, Material Test Certificates etc) against the requirements of applicable Purchase Order and the Project Material Specifications.
Patrol Check on the proper storage, backing, handling etc. of the welding electrodes and fluxes.
Checking of the Fit-up, Pre-heat, Inter pass temperature etc as per applicable WPS.
Final Visual Inspection of completed welds.
Preparation of stage inspection Reports as per ITP.
Conducting Ultrasonic Testing, MPI on Heavy exchangers.
Visual inspection of flash butt – welds in tubular products.
Carried out Hammer Test in Studded tubes.
Radiographic Film Evaluation of welds and castings.
In above period familiar with ASME SEC-V, VIII, IX and Specifications on Welding and NDT works. In above period familiar with ASME SEC-V, VIII, IX and specification on welding and NDT work.
Coordination with Third Party Inspectors like EIL, BVIS, LRIS, TPL, IBR.

Painting:
Verify Mill test certificates of materials.
Verification of Technical data sheets compliance with the specification.
Check climatic conditions such as DBT , WBT,
Inspection of Coating and Painting Consumables.
Reviewed blasters and painter qualification.
Inspection of surfaces after blasting (both abrasive blast & Water jetting blast).
Check profile height by using Testex tape & Calibrated micrometer.


3. Education & Training - CV/Resume Part 3 [Mandatory]

Educational Qualification :

Basic Qualification : BACHELOR OF ENGINEERING (B.E) – 4 Years
Discipline : MECHANICAL
University : Bharathidasan University

Professional Qualification:
Certification scheme for welding inspection personal (CSWIP)
Welding inspector CSWIP 3.1, TWI, U.K
Certificate no: 24139,
NACE International, USA
Coating Inspector Program Level I (CIP I)
American Society of Non-Destructive Testing (ASNTC)
Ultrasonic Testing Level II (UT)
Radiographic Testing Level II (RT)
Magnetic particle Testing Level II (MPT)
Liquid Penetrant Testing Level II (LPT)
Radiographic Interpretation Level II (RFI)


4. Computer Skills - CV/Resume Part 4 [Mandatory]
Computer proficiency:
Soft ware skills:

Software : MS- Word and MS-Excel, Auto Cad 2004
Operating systems : Windows 95, 98, 2000, XP.
5. Other Skills - CV/Resume Part 5 [Optional]
To augment my Engineering Knowledge with my Managerial skills, which have significant, effect to humankind in general & the industry in particular to harness fruitful results in my own career as well as for the Industry to excel in a fulltime job that challenges my logical thinking and working abilities.
6. Additional Information - CV/Resume Part 6 [Optional]
I have got good background in Welding and NDT and material selection. This can be best utilized by the company for your Oil & Gas projects. I am working as a client representative of SAIPEM S.a, ITALY and handled the job independently. Similarly I can independently handle any assigned projects to me. My sound knowledge in piping field and various types’ materials can be utilized for any piping activities. My background as a Quality Control Engineer to some projects can help me to perform and Reduce Defects and improve production others about Health and Safety during any projects. CSWIP 3.1, and NACE CIP I my professional qualification along with B.E Mechanical & ASNT level II can well be used for further welding and NDT requirements of the company. With my sound experience in various testing method of different materials, I am confident that I can contribute in material selection and testing. My experience in the field of Offshore viz, Subsea Pipe Laying, Riser Installation, Topside Process Piping, fabrication of jacket and topside deck, fabrication and erection of equipment, I can well be utilized in offshore field also.


 

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QA/QC Inspector (Welding/Painting) Offshore / Onshore
CV/Resume ID no.: 78787

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