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CV QA/QC Manager, ASME, QMS, OHSAS 18001, CSWIP 3.1, ASNT LEVEL-II

 
QA/QC Manager, ASME, QMS, OHSAS 18001, CSWIP 3.1, ASNT LEVEL-II

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CV/Resume ID no.: 79678

Location (Residence): Dubai, United Arab Emirates
Citizenship: India
 
Languages:
  Native: English United Kingdom
  Other: Hindi
 
Education & Experience: Work Authorization & Relocation:
Education:
  No Degree

Years of Experience: 8 years
Authorized to work in:
   United Arab Emirates
Present Location:
   UAE, Dubai
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Management QA/QC Experienced 16 years
Quality (QA/QC) Certification Experienced 16 years
Quality (QA/QC) Quality Assurance Experienced 16 years
Quality (QA/QC) Quality Control Experienced 16 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

• Management representative for QMS ( ISO 9001:2000)
• Played a pivotal role in the recertification audit for transition from ISO 9001:1994 to ISO 9001:2000.
• Successfully lead a team in obtaining the ASME “U “ stamp" and National Board “ R” stamp for manufacture and repair of pressure vessels in August 2002.
• Completed the renewal audit from ASME and National Board in October 2007.
• Conversant with most of the international Codes and standards such as ASME, ASTM, BS, BSEN, DIN, API, AWS, NACE.
• Conversant with the standards of major oil companies such as ADCO,ARAMCO,ADMA-OPCO,PDO,AGIP,Shell,GASCO,MOQ,KOC,QP, OXY, Total Fina Elf,GNPOC
• Experienced in preparation of welding procedure specification (WPS), Procedure qualification, and welder qualification as per ASME, AWS and BS codes.
• WPS, PQR preparation for P1, P8 and Incolloy, Monel materials.
• Recruitment of QA/QC Engineers, welders, fabricators from India, Philippines and Srilanka.
• Experienced in identification, procurement of measuring and monitoring instruments for use in QA/QC department.
• Generated the Material identification and traceability system at Sulaiman Petrotech.
• Conversant with the design appraisal, prototype testing and certification of TOTE tanks as per IMDG & EN 12079.
• Established yearly price agreements with major NDT subcontractors, Mechanical testing laboratories and Third party inspection agencies.
• Knowledge of statistical tools and quality control tools.
• Implementation of Poka-Yoke,5S,Kaizen,QualityCircles

2. Work Experience - CV/Resume Part 2 [Mandatory]

Sulaiman Petrotech ME FZE,
Jebel Ali, U.A.E.

Sulaiman Petrotech is specialized in the design and fabrication of Chemical Injection Packages, Wellhead Control Panels and Process Equipments. Sulaiman Petrotech's Certifications include ISO 9001:2000, OHSAS 18001, ASME ‘U’ and National Board ‘R’.

Designation: QA/QC MANAGER June 2007 - Present


Designation: Sr.QA/QC Engineer May 2006 – June 2007

Major Accountabilities:

• Management – General
• Build relationship with SP Project Manager, Production Manager, Design Manager, client QA Managers,TPI
• Mentor supporting QA/QC Engineers
• Understand contract & specification for QA/QC requirements and ensure that the same are complied to during execution of the order
• Participate in project kick off meetings, contract review meetings, and design review meetings.
• Participate in kick off meetings with client, contractors and consultants.
• Prepare project quality plans.
• Preparation of monthly progress / status reports to the General Manager regarding the project QA/QC.
• Review and approve project QA/QC documents.
• Supervise multiple supporting QA/QC Inspectors providing direction for priorities based on schedule requirements
• set up and Lead all quality processes to achieve project requirements
• set up and Lead or perform inspections to comply with approved ITP's and code requirements
• Ensure implementation of the quality management system

ASME

• Preparation and updating of ASME QC manual.
• Review the changes due to the new Editions/Addenda of the Code and revise the ASME QCS manual accordingly.
• Preparation of NDT Procedures as per Code requirements.
• Demonstration, qualification of NDT procedures.
• Organize qualification of NDT operators – ASNT Level –II.
• Appoint the company NDT Level –III
• Coordinating with ASME for certification and renewal audits.
• Ensure Code requirements and requirements of company QCS manual are adhered to
• Raise NCR for nonconformance to Code requirements and propose corrective actions.
• Ensure that the current Edition and Addenda of Code books are available.
• Train employees of the organization about Code requirements.
• Involve in design review to ensure that the Code requirements are complied.
• Provide inputs in bidding stage and provide technical support in NDT requirements, PWHT, other Code requirements.
• Maintain and update the National Board number register.


QMS Management Representative

• Update existing QMS manual and procedures to changes in the standard and organization.
• Generate procedures, work instructions for new activities in the organization.
• Ensure that the organizations Quality Management System is implemented and maintained.
• Report to the management on the performance of the QMS.
• Prepare the yearly internal quality audit plans.
• Generate internal quality audit schedule.
• Organize and coordinate internal audits as per audit plan and schedule.
• Prepare internal audit reports
• Conduct management review meetings, discuss and report to the management as per the management review meeting agenda
• Record customer complaints, propose corrective actions and preventive actions.
• Use statistical tools to report and analyze trend of NCR, customer complaints.
• Identify training needs of various employees in the organization and prepare yearly training plan.
• Organize training programs for employees based on approved training plan.
• Prepare and update the company prequalification documents.


Designation: QA/QC Engineer August 2002 – May 2006

Major Accountabilities:

• Reports to the General Manager.
• Responsible for preparation of all projects QC documents as per VDRL.
• Preparation of Inspection and test plan
• Preparation of Factory acceptance test procedure including functional test for chemical injection packages
• Preparation of Hydro test procedure
• Co-ordinate with documentation for transmittal to client for approval and follow up on the same.
• Responsible for day to day contact and communication with workshop personnel, production manager, project engineers, project managers and QC engineers with respect to arranging and performing inspection and testing.
• Responsible for conducting shop floor inspections as per requirements of ITP
 Stage Inspection
 Dimensional inspection
 Assembly inspection as per approved drawings.
• Ensure that all activities identified in ITP are conducted before despatch
• Co-ordinates with other departments, Clients and Third party inspector.
• Monitors fabrication activities and its compliance inline with applicable quality requirements.
• Responsible for WPS/PQR preparation and welder qualifications.
• Witness of Destructive and Non destructive testing as per approved procedures.
• Perform final inspections and reports for packages and coordinate for Punch list clearance.
• Handle final certification packages, MDRs and Project hand over documents.
• Provides input into weekly / monthly reports.
• Liaises with third party inspection agencies as required.
• Responsible for NDT coordination – Liaise with NDT subcontractors, send offering sheets.


Major Projects

• Karachaganak 4th Stabilization and sweetening train.
• Modification Of the existing chemical injection skid and distribution at LPS
• Supply of Chemical Injection Skids / Recovery Pump for ADCO Two New Gas Injectors for ASAB (AGCI)
• Block 5 FDP 2005C01220 – AL Shaheen Field Development
• EPIC for the creation of corrosion inhibition facilities at the well heads with gas lift-Dukhan
• EPC Harwell Cluster P 2
• Aromatics Complex Project Aromatics Plant – KPPC
• EPIH for BH-D05A,BH-M04A and BH-I03A Well Head Jackets,Topsides,Pipelines,Tie- Ins And Topside Modification
• Ras Laffan Onshore Expansion Project
• ADMA OPCO CSP & GGII Debottlenecking / CSP Slops And Drains / CSP KO Drum
• Supply Of Closed Drain Pump And LV Motor For West Bukha Facilities Development Block 8 Offshore Sultanate Of Oman
• EPC For SCADA Systems For BAB Thamma B Gas Injection Wells LAM A Platform
• IDD EL Shargi Field Development
• Kharang Parsi Gas Gathering
• Marun Khami Field Development Project
• Great Mabruk Field Development, Libya
• BU HASA-HABSHAN GAS PIPELINE PROJECT
• Kashagan Field Development
• EPIC Of New Production & Injection Wells
• At Arab-D In Dukhan Field
• Saih Rawl, Saih Nihayda, Ghaba North, Qarn Alam, Mabrouk
• 300 K BOPD CPF Expansion
• Tabnak Gas Gathering
• Greater Diffra Production Facilities & Flow Line Unit 13 & 23 Waste Water
• Treatment Revamp Caustic Acidification
• Al Khaleej Northern Area Field Development
• Maydan Mahzam Field PS-2 and Bul Hanine Field PS-3 Topsides Upgrade
• IDD EL Shargi Field ISND Field Development, IS-R08C Wellhead Platform
• Zakum Gas Lift Operability Upgrade
• Umm Al Nar Refinery – ULG/LSGO



Fenner India Ltd June 2000 - August 2002
India

Fenner India Limited, established in 1929, is a member of the JK Organization, one of India’s top Industrial houses with diversified interests and assets exceeding US$ 1.6 billion. Fenner India’s product lines include Industrial and Automotive Belts, Oil Seals, Power Transmission Accessories for the OE and Replacement Markets and Textile Yarn

Designation : QC Engineer
Division : QA/QC – Process Control Division

Major Responsibility:

• Monitoring of In process Quality Control as per Specification / Control plan
• Auditing of finished product
• Identify Root Cause area and Making Corrective Action Preventive action Through Timely Actions
• Data Collection and preparing Quality Reports
• Interpreting data in problem identified areas through Quality Tools
• Updating and Reviewing Control charts, Process Capability etc.
• Monitoring Trend on Specialized Process
• Customer Complaint Analysis
• As a Qualified Internal Auditor ,Conduct Internal Audits throughout Organization
• Disciplined Problem Solving through SPC method to prevent the reoccurrence to solve the chronic problems project by project.
• As a member of Cross Functional Team, Analyzing and Evaluating Control plan, Failure Mode Effective Analysis (FMEA), Measurement System Analysis (MSA) for V-Belt & Power flex Belts.
• Active member in small group activities, Active member in Kaizen implementation, conversant with TPM techniques.
• Analysis on Rejection ,Rework, Waste Analysis in each process and compilation of Report


3. Education & Training - CV/Resume Part 3 [Mandatory]

Educational Qualifications:

Diploma in Mechanical Engineering
(State Board of Technical Education &Training Chennai.)

Year: 1996- 1999

Diploma in Quality Engineering
(Bharathidasan University)

Year: 1999- 2000
Technical Qualifications

• Certification Scheme for welding inspection personnel – CSWIP 3.1

• Certified internal auditor for ISO 9001:2000

Technical Trainings scheduled / targeted for 2008

• ASNT Level –III

• IRCA Lead auditors course

Trainings Attended:

• Lewa Pump Technology
• Training for Oliver Valves
• Training for bifold valves


4. Computer Skills - CV/Resume Part 4 [Mandatory]
COMPUTER KNOWLEDGE:
• Microsoft Office
• Microsoft Project
• Auto-CAD

5. Other Skills - CV/Resume Part 5 [Optional]
-

6. Additional Information - CV/Resume Part 6 [Optional]
-


 

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QA/QC Manager, ASME, QMS, OHSAS 18001, CSWIP 3.1, ASNT LEVEL-II
CV/Resume ID no.: 79678

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