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CV Document controller / Field Project co ordinator / Plant operations

Document controller / Field Project co ordinator / Plant operations

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CV/Resume ID no.: 80053

Location (Residence): Doha, Qatar
Citizenship: India
  Native: Hindi, Marathi
  Other: English
Education & Experience: Work Authorization & Relocation:
  Bachelors in Science Chemistry

Years of Experience: 19 years
Authorized to work in:
Present Location:
   Qatar, Doha
   Anywhere (International)
Category Subcategory Ability Experience
Plant (Refinery, Gas...) Chemical Plant Expert 27 years
Operations Production Expert 18 years
Administration Document Control Expert 9 years
Technician Level DCS Experienced 3 years
Personnel Training Trainer Experienced 2 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

I am Looking For better job prospects for the Document Control /Technical Cleark Supervisory level Job.
I have 16 years of Petrochemical Plant operations experience and 1.5 years of technical cleark or Field project co-ordinator experience. I will prefer for the Rotational / cycle Job (28 /28 days)

2. Work Experience - CV/Resume Part 2 [Mandatory]

Work Experience
Present experience - Working As Document Controller with Qatar Chemical company, Qatar.
Total 18 Years of Petrochemical Plant operation, with Olefins, Polyolefin’s & Alpha olefins plant. Gulf experience for 6 years. (Plant commissioning)
6 years with Qatar Chemical Company (Q-Chem.), Qatar.
• Worked as Production Field Operator since commissioning March 2002.
• Promoted as Senior Operator from October 2006
In Alpha olefins (1-Hexene), Polyethylene Reactor and Extruder area. Since March 2002.
•Q-chem. is a joint venture company of Qatar Petroleum (QP) & Chevron Philips chemical company (CPC) Texas, US.
•Assist KBRT (Kellogg Brown & Roots, and Technihip -Commissioning Company for Q-Chem.) For Polyethylene and 1-hexene plant commissioning.
•Special assignment as MOC - Coordinator / Document Controller to stream line the MOC process.
Many changes implemented / modification done plant wide since commissioning. To reflect these changes in the Drawings /documents the through MOC (management of Change)
To run the process fast and effectively I was transferred & promoted to Technical department from production department, Since July 2007.
In addition to MOC work, I am operating & updating the EDMS system for document storage and retrieval. EDMS stands for Electronic Document management System.

Previous Experience -12 Years with NOCIL Petrochemicals, Mumbai.INDIA (Shell Collaboration)
3 years training in the trade of AOCP in PVC Plant. I stood first rank in my training Batch
• 7 year in Ethylene Dichloride, VCM & PVC and HTPB Plant. Propylene Refrigeration Plant.
• 1 year in EO (Ethylene Oxide), MEG (Mono ethylene Glycol) & PEG (Poly ethylene Glycol)
• 1 year in Utilities. ETP(Effluent Treatment), Demin & Potable water, Cooling Water Plant
DCS experience
• Yokogava DCS & Allen Bradley PLC
• Honeywell DCS & Triconex PLC

3. Education & Training - CV/Resume Part 3 [Mandatory]

•Bachelor of Science (B.sc.) with Chemistry passed in 1992 from Mumbai University.

•NCVT (National council for vocational training) in the trade of AOCP (Attendant Operator chemical Plant) passed in 1989. I stood first rank in my training batch. Completed 3 years extensive training with NOCIL Petrochemicals in the above trade.

Job Profile and Responsibilities for Document controller
Organize, update and control technical documentation.
Maintain Record and data necessary to ensure safe operation and maintenance of Q-Chem facilities.
Provide Technical and Engineering Documentation support to Q-Chem’s day to day existing business operations and expansion projects (Q-Chem II).
It includes multi-discipline engineering, construction, and QA/QC and vendor documentation.

Job Profile and Responsibilities for Plant operator
• SAFETY of all employees and plant by strictly following company policies and procedures.
• Follow guidelines for PSM (process safety management) & OSHA requirements.
• Daily Rounds, Safe operation and routine check, readings, of running and stand by equipments.
• PTW -Permit to work procedure
• Electrical Isolation.
• Lockout tag out, Blinding Preparing equipment for maintenance.
• Project Coordination – Turn Around, Startup, and Test runs, MOC, Modification jobs.
• Gas Detection using Gas alert max, Dragger, gas meters. Use of toxic clips for So2 & H2S Gas.
• Preparing JSA (Job safety analysis) & mitigation plan, for hazardous job & critical maintenance activities like welding, hot jobs, and CSE (confined space entry)
• Emergency handling like power failure, hydrocarbon leak, fire & Accidents.
• Startup/Shut down activities, planning and execution of shut down / turn around jobs.
• Writing (SOP) standard Operating procedures for startup /shutdown & unusal /new jobs.
• Coordination with LAB, Mechanical, Instrument, ERG for daily activities.
• Trouble shooting of process abnormalities and rotating equipments.
• Team work concept & use of buddy system
• Housekeeping – cleaning & Housekeeping for safe operation & longer run.
• Application of Safety concepts like near miss, unsafe act and unsafe conditions
• Coaching contractors, for safety and safe work practices.
• Incident /accident investigation & why tree analysis participation.
• Multicultural & Radio communication.
• BST (Behavioral Safety Technology) observation for safe techniques of work.
• Conflict resolution among the people or Departments on various issues.

4. Computer Skills - CV/Resume Part 4 [Mandatory]
Well versed with MS Office , MS-exel, MS-Word, outlook etc.
5. Other Skills - CV/Resume Part 5 [Optional]
Working knowledge.
• DCS /PLC operation – Allen Bradley PLC / Yokogava DCS & Triconex PLC / Honeywell DCS
• PI system operation. PC and MS office applications.
• Hydrocarbon handling – Safety precautions and consequence of exposure and treatment.
• Handling of Chlorine Gas, Flammable /Hazardous, Corrosive &, Laboratory Chemicals
• Control equipments – control valves, transmitters, and solenoid valves Triconex, trip logics.
• Pumps / Compressors– Single/ multistage, centrifugal/ Monoblock/ +ve displacement/ rotary/ Screw diaphragm/ gear, Turbine driven, Liquid ring type. Open /semi open/ closed impeller type.
• Distillation column- Tray / Packed column. Vacuumed, Pressurized.
• Molecular sieves operation
• Sulphur handling and removal
• Extruder (Type –Coperion, WP ZSK 380 twin screw)
• Furnace & Boilers (with Balance/ Induced / Natural Draft)
• Cooling Tower
• Reactor / Loop Reactor operation
• Tank farm operation, loading unloading of chemicals.
• Heat exchangers, Cyclones, centrifuge, conveyors vibroscreens, filters.
• Dryers – Vacuumed dryer / Flash Dryer / Batch dryer / Pellet Gala dryer.

Knowledge of Safety equipments and Operations.
• PRV(Pressure relief valve) & RD (Rupture disc)
• Deluge system, Firewater network, fire monitors
• Fire and Gas release alarm system, gas monitors detectors.
• ERT(Emergency Response)
• Fire fighting & emergency response.
• Use of PA System(Public address systems)
• Use of SCBA. (Breathing Apparatus)

Professional Trainings.
• PLC / DCS -Yokogava and honey well DCS system trained.
• Gas Detection for Oxygen content, Hydrocarbon LEL, H2S and SO2 content.
• Respiratory protection.
• CSE / PTW - Safe operation of Confined space entry work, Permit to work.
• ERT - Emergency response, fire fighting training, accident prevention plan.
• Driving -Forklift, man lifts driving.
• Coaching -Training and coaching new operators.
• Safety officer - for startup shut down activities.
• Pyrophoric material handling. (TEAL / DEZ)
• PSM -Process safety management (PSM) and OSHA requirement Training.
• BST -Behavioral Safety Technology training for observation.
6. Additional Information - CV/Resume Part 6 [Optional]
Job Profile and Responsibilities for Document controller
Organize, update and control technical documentation.
Maintain Record and data necessary to ensure safe operation and maintenance of Q-Chem facilities.
Provide Technical and Engineering Documentation support to Q-Chem’s day to day existing business operations and expansion projects (Q-Chem II).
It includes multi-discipline engineering, construction, and QA/QC and vendor documentation.
• Effectively maintain the integrity of the full hard copies and electronic document management system.
• Provide expertise in developing the physical logistics of the document control system.
• Timely provision of information and data to the Q-CHEM and its project personnel.
• Issue and receive printed documentation and verify the qualitative and quantitative aspects
of the documents.
• Ensure timely scanning and indexing of documents into EDMS for various departments as per
DCC (document Control Centre) procedures.
• Provide assistance to different department with regard to the technical document related aspects
Of the facility. Assist with and provide document support for planned plant shutdowns.
• Maintain and update several engineering documents databases like Evergreen Engineering Document database, Equipment database, Line List, Drawing Index etc for the facility.
• Responsible to assign tag numbers of new equipment/instruments, drawings/documents, line numbers for various internal/external project requirements.
• Interact directly with various Project Coordinators and departments for matter related to
Technical documentation.
• Ensure timely updating of Evergreen Engineering Documents and Process Safety Information
Documents both in EDMS and hard copy library.
• Maintain offsite storage requirements and record retention and destruction policy as per
Company requirements.
• Assist Senior Document Controller and provide expertise in developing, implementing
Company wide effective record, document and content management system to meet corporate requirements.
• Responsible to the Lead Design Engineer / Senior Document Controller for all activities.
• Coordinate for the MOC process. Identify the changes in the document and coordinate with
Design group Cadd section for drawing / document update process.
Coordinate with instrument engineer to implement changes to instrument drawings /data sheets,
Loop-drawings and instrument Index through In tools.

Details of Plant working knowledge.

Qatar Chemical Company, Qatar.
• Polyethylene (Poly olefins)
Different types /grades of HDPE, LDPE produced by Slurry loop Process,
Chevron Phillips Company (CPC) Technology. Texas US. Involved in Loop reactor commissioning operation, test run, control, trouble shooting, and start up shut down, turn around, Projects modifications.
Capacity – 473000 Tons /Year.
Extruder – Coperion WP -ZSK –380 Twin Screw. Worked Initial Extruder Start-up with Vendor.
Experienced Number of Start-up/Shut down & different Grade Changes and associated operations.
Trouble- shoots different Problems during Commissioning and day to day running plant.

• 1 –Hexene (Alpha Olefins)
Production by Trimarisation of ethylene, by Chevron Phillips selective loop reactor Technology.
1 Hexene is used as a Co monomer with Ethylene for production of LDPE.
Capacity – 47500 T/year.
This is a first commercial Production plant for 1-Hexene.

Nocil Petrochemicals, Thane, India.
• PVC (Poly vinyl chloride)
Different grades of PVC Resin produced by Suspension Polymerization of VCM (Vinyl chloride Monomer) using BASF Technology. Capacity -25000 Tons per year.
Organic Peroxide and colloidal chemicals were used to control Resin PSD (Particle size distribution).
Drying, finishing and conveying of Resin for filling and dispatch and for compounding.

• 1,2 Di chloro ethane (Shell Technology)
Production of Crude 1, 2 DCE using Ethylene and chlorine Gas. Using different distillation methods conversion of crude DCE to Pure DCE. Capacity 55000 Tons per Year.
• VCM (Shell Technology)
Pyrolysis cracking of 1, 2 DCE using Natural Draft furnace. 55 % conversion to VCM ,
Producing Hydrochloric Acid gas (Hcl) as a byproduct. Purification of VCM and separation of unconverted DCE using Different distillation methods. Storage of VCM and transfer for Polymerization.
• Oxy-chlorination
Using Ethylene and Air, Oxy-chlorination of Hcl to produce 1, 2 DCE.
Mole sieves Bed reactor with CuCl2 catalyst used for reaction & production of Medium Pressure steam by using the heat generated during Exothermic reaction. Capacity – 15000 tons per Year.
HTPB (Hydroxyl Terminated Poly butadiene) - Using 1, 3 Butadiene and hydrogen Peroxide.
IPA (Isopropyl Alcohol) is used as reaction medium.
• Refrigeration
Propylene refrigeration plant with 25000Tons of refrigerant Capacity, using 2 Stage centrifugal compressor.
• EO (Shell Technology)
Ethylene Oxide production by oxidation of Ethylene on Silver impregnated catalyst bed.
Thermal Hydrolysis of EO to produce Mono ethylene Glycol.
Polymerization of MEG with controlled addition of EO, using Potassium Carbonate as a Catalyst.
• Utilities
Instrument Air supply Plant.
Air separation Plant
Lindey Process, Oxygen and Nitrogen Plant.
Water Treatment Plant - Cooling Tower / De-mineralized Water Plant / Potable Water Plant
Fire Water supply network work and emergency response.
Effluent treatment Plant – Collection of the effluent from all over the plat.
Sedimentation and Neutralization using Acid/Base.
Aeration using Aerobic Bacterial count, Settling of solids using clarifier & separation by centrifuge.


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Document controller / Field Project co ordinator / Plant operations
CV/Resume ID no.: 80053

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