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CV Senior Instrumentation and Control Technician

 
Senior Instrumentation and Control Technician

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CV/Resume ID no.: 81184

Location (Residence): Bukoba, Tanzania
Citizenship: Zimbabwe
 
Languages:
  Native: English United Kingdom, English Zimbabwe
  Other: English
 
Education & Experience: Work Authorization & Relocation:
Education:
  High School in Mathematics, Geography

Years of Experience: 15 years
Authorized to work in:
   Tanzania, Zimbabwe
Present Location:
   Tanzania, Bukoba
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Technician Level Instrument Expert 23 years
Technician Level Controls Expert 23 years
Technician Level Maintenance Expert 23 years
Technician Level Electronic Experienced 23 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

I am seeking employment as an Instrumentation And Control technician/Mechanician or supervisor. I have got 15 years experience in the field. I am currently working as a Senior Expatriate Instrumentation And Control Technician for a sugar producing company, Kagera Sugar Limited in Tanzania, and I am majoring in Instruments installations, services, repairs, calibration, maintenance and projects. I am a self - starter capable of working with minimum supervision and adaptive to varying conditions. My great maturity and vast years of experience make me able to work under pressure, with tight deadlines, ensuring continuous plant availability. I possess effective communication skills, which thus make me communicate easily with personnel at all levels, thus making plant operation easier.
I have worked on SCADAs - Wonderware In- Touch based software control package - development, versions 7.1 and 9.0, the Adroit version 5.0 software control package and the Magelis HMI, PLCs - Siemens Simatic S5 and S7, Modicon Quantum, Mitsubishi FX, Allen Bradley SLC-5000 control logix and the Yokogawa Stardom, including the remote I/O module and hot standby systems, Plant Network Topology - Fieldbus, Modbus Plus, Controlnet and Ethernet industrial data communications network systems, and a wide variety of AC/DC drives, weighing systems and process instruments for the control of boilers, Turbo-Alternators and other plant processes. I posses a City & Guilds Of London Institute Technicians’ Certificate In Industrial Measurement And Control Part Two, National Certificate In Instrumentation & Control Systems (Harare Polytechnic, Zimbabwe) and I am duly apprentice trained.

2. Work Experience - CV/Resume Part 2 [Mandatory]

COMPANY Kagera Sugar Limited, Tanzania
POSITION Senior Expatriate Instruments Technician: (July 2007 To Current)

DUTIES AND EQUIPMENT WORKED ON

* Periodic overhauls, scheduled / preventive maintenance and calibration of all measurement and control instrumentation (for industrial boilers of up to 75 tons/hr of steam-bagasse and oil fired with the SAACKE direct digital combustion control, dearators, turbo–alternators, vacuum pans, mill rolls, Silver Weibull batch and continuous centrifugals (Sweden), packaging station – including the REPMA form and fill type, and evaporator station.)
* Attending to breakdowns.
* Planning and carrying out projects and installations.
* Planning and carrying out planned maintenance schedules.
* Troubleshooting of control loops.
* Modification of control systems and PLC programs.
* Creating and keeping an inventory of plant equipment.
* Identifying and recommending of plant critical spares.
* Servicing and calibration of process analytical and laboratory instrumentation.
* Repairing of electronic equipment up to component level.
* Repairing of various pneumatic equipment.
* Performing standby duties (call outs) for the whole estate.
* Loop tuning of industrial PID control systems.
* On the job training of locals in Instrumentation And Control systems both theoretically and practically.
* Actively involved in SHE (Safety Health And Environment) activities.


COMPANY Hippo Valley Estates L.T.D, Zimbabwe
POSITION Apprentice (Nov 1993 To Nov 1997) Technician (June 1998 To June 2007)

DUTIES AND EQUIPMENT WORKED ON

* Periodic overhauls, scheduled / preventive maintenance and calibration of all measurement and control instrumentation (for industrial boilers of up to 120 tons/hr of steam-coal and bagasse fired with traveling and dump grates, turbo–alternators of up to 25 mega watts with power export facility (by Peter Brotherhood LTD), mill rolls, diffusers, packaging station - including the Betapack form and fill type, vacuum pans, BMA batch centrifugals (Germany), and evaporator stations.)
* Attending to breakdowns.
* Planning and carrying out projects and installations.
* Planning and carrying out planned maintenance schedules.
* Troubleshooting of control loops.
* Modification of control systems and PLC programs.
* Identifying and recommending of plant critical spares.
* Servicing and calibration of process analytical and laboratory instrumentation.
* Repairing of electronic equipment up to component level.
* Repairing of various pneumatic equipment.
* Performing standby duties (call outs) for the whole estate.
* Loop tuning of industrial PID control systems.
* Actively involved in SHE (safety, health and environment) activities – I was the Departmental SHE REP. Assisted greatly in the EMS ISO14001 and OSHAS18001 company certification.
* On the job training and trade testing of apprentices, semi-skilled and assistants in Instrumentation And Control systems.
* Involved in the compilation of the workshop budget.


COMPANY Avery Berkel Zimbabwe L.T.D (Bulawayo Service Centre)
POSITION Service Technician (Feb 1998 To May1998)

DUTIES AND EQUIPMENT WORKED ON

* Installing, servicing, repairing, configuration, and calibrating of various Avery weighing equipment (retail scales, industrial standard products scales, materials handling scales, mechanical and electronic weighbridges, belt weighers and batch scales), up to assize authority standards.
* Performing repairs under conditions of emergency visits in and around Masvingo and Matabeleland provinces, in Zimbabwe.
* Identifying and recommending critical spares for back up services.


3. Education & Training - CV/Resume Part 3 [Mandatory]

* City & Guilds Of London Institute Technicians’ Certificate In Industrial Measurement And Control Part Two (1996 - British Council , Harare, Zimbabwe)

SUBJECTS: GRADES:
Measurement Technology Distinction
Automatic Control Pass
Electrical & Electronic Instrumentation Credit

* National Certificate In Instrumentation & Control Systems (1995 – 1996, Harare Polytechnic, Zimbabwe)

SUBJECTS: GRADES:
Project Distinction
Instrumentation & Control Systems Credit
Electrical Technology Credit
Electronics Credit
Workshop Technology Credit
Engineering Mathematics Credit


OTHER RELATED / RELEVANT COURSES DONE

* Basic Wonderware Intouch Package Version 9.0 – Big Wave Automation Systems (Hippo Valley Estates, Zimbabwe - December, 2005)

* Siemens Simatic S5 Programming Big Wave Automation Systems
(Hippo Valley Estates, Zimbabwe - July, 2006)

* Allen Bradley 1336 Plus, And Abb ACS 600 AC Variable Speed Drives
Big Wave Automation Systems (Hippo Valley Estates, Zimbabwe - November, 2005)

* Basic P.L.Cs, SCADA Systems, and General Metrology – National Metrology Institute (SIRDC, Harare, and at E.T.I, Bulawayo, Zimbabwe – October and December, 2003)

* Managing Safety, Job Safety Analysis, Risk Assessment, and Behavior-based safety Courses by Mattatha Occupational Safety Consultants (2000 To 2001)
Also received training on the EMS ISO14001 and OSHAS18001 certification.


EDUCATIONAL QUALIFICATIONS


* CAMBRIDGE “O” LEVEL: Njube High School, Zimbabwe (1987 – 1990)

SUBJECTS: GRADES:
Mathematics A
Science A
Ndebele Language A
History B
Geography B
Woodwork B
Literature In English B
English Language C


* CAMBRIDGE “A” LEVEL: Mzilikazi High School, Zimbabwe (1991-1992)

SUBJETS: GRADES:
Geography C
Mathematics E


4. Computer Skills - CV/Resume Part 4 [Mandatory]
Microsoft word, excel. MIMMS.
5. Other Skills - CV/Resume Part 5 [Optional]
Experienced in installations and maintenance of measurement and process control instruments, both pneumatic and electronic; SCADAs, PLCs, Plant Network Topology and a wide variety of weighing systems.

* TRANSMITTERS: Servicing and calibration of transmitters by; Foxboro, ABB Kent, Endress And Hauser, Yokogawa - for level, flow, pressure and temperature measurement, capacitance probes, ultrasonic, proximity and photo sensors. RTDs and thermocouples. Vortex and magnetic flowmeters.

* STAND ALONE CONTROLLERS:
Servicing, configuration and calibration of controllers by; Foxboro, ABB Kent, Honeywell, Yokogawa and the electronic 505 Woodward governor steam turbine speed controller.

* RECORDERS: Setting up, configuration and calibration of recorders by: Foxboro, Yokogawa, and ABB Kent ( both ink and paperless recorders).

* INDUSTRIAL ANALYZERS:
Oxygen analysers for boiler flue gas (Yokogawa and ABB Kent zirconia cells), pH (Yokogawa, ABB Kent and foxboro), conductivity, and density measurement (Berthold Densometers using radioactive source systems). Radio frequency probes (digital duotrac and digitrans).

* AC/DC DRIVES:
Setting up of operating parameters and troubleshooting of the ABB ACS 600, ACS800, Saftronics, Siemens Simoreg and Simovert and 1336 plus Allen Braddley drives. Also worked on the Siemens SIMOCODE interface module.

* P L Cs:
Has worked and done some programming on Siemens Simatic S5 and S7, Modicon Quantum, Mitsubishi FX, Allen Bradley SLC-5000 control logix (with rslogix and linx) and the Yokogawa Stardom PLCs, including the remote I/O module and hot standby systems.

* SCADAs: Has worked on the Wonderware In- Touch based software control package (development), versions 7.1 and 9.0, the Adroit 5.0 version software control package and the Magelis HMI. Also worked on the Fieldbus, Modbus Plus, Controlnet and Ethernet industrial data communications network systems, with servers connected in redundancy.

* CONTROL VALVES:
Overhauling, and stroking of Foxboro, Fisher, Masoneilan, AMRI KSB, Mitech and Copes Valcan valves including valve positioners(Siemens Sipart smart positioner and the AMRI Smartronic positioner).

* WEIGHING SYSTEMS:
Trek, Avery, and Richard Simon microprocessor based, PLC driven, self-optimising batch scales, BETAPACK and REPMA packaging station (form and fill for 500g, 1kgs, and 2kgs packets) Avery and Mascot weighbridges, ABB Kent Ramsey belt weighers and a variety of Avery weighers (L116, L200, L205, L115, L225, L226, L104, L316, L336 and the A600 series).

* SIGNAL CONVETERS:
Current to pneumatic conveters by Fisher, Yokogawa, Wika,
Fairchild, Mitech and Foxboro.

* CALIBRATION EQUIPMENT:
Yokogawa BT200 Brain Terminal and Pactware(version 3.0), Budenburg Dead Weight Tester, wall mounted mercury and water manometers, Hart Communicator, Endress And Hauser Commulog and Commuwin (package) and a variety of signal (mA, volts, resistance, temperature) simulators.

* SPEED AND VIBRATION MONITORING EQUIPMENT:
Bentley Nevada vibration monitors and a variety of turbine speeed tachometers and MPUs.

* COMPRESSORS:
Worked on Ingersoll and Atlas Copco compressors
6. Additional Information - CV/Resume Part 6 [Optional]
-


 

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Senior Instrumentation and Control Technician
CV/Resume ID no.: 81184

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