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CV Production / Process operator

 
Production / Process operator

Resume built for oil and gas job opportunities by a jobseeker with experience in Production / Process operator - would you like to offer this candidate a job/contract employment?

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CV/Resume ID no.: 81629

Location (Residence): Mettur Dam, India
Citizenship: India
 
Languages:
  Native: Hindi
  Other: English
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in Chemistry

Years of Experience: 25 years
Authorized to work in:
   Bahrain, India, Iran, Islamic Rep. of, Iraq, Kuwait, Malaysia, Morocco, Nepal, Oman, Qatar, Saudi Arabia, Singapore
Present Location:
   India, Salem
Relocation:
   Bahrain, India, Iran, Islamic Rep. of, Iraq, Malaysia, Nepal, Oman, Qatar, Saudi Arabia
 
Expertise
Category Subcategory Ability Experience
Technician Level Production Experienced 34 years
Technician Level Process Experienced 34 years
Operations Process Experienced 34 years
Operations Production Experienced 34 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Sub: Application for the post of Production/Process operator

I am a DEGREE HOLDER IN CHEMISTRY” with COMMISSIONING AND OPERATIONAL 25 YEARS experience in Petro Chemical complex. [ETHYLENE, ETHYLENE PURIFICATION, ETHYLENE DI-CHLORIDE AND VINYL CHLORIDE PLANT AND ONSITE UTILITIES]. I came to know that there are some vacancies in your esteemed organization. I wish to apply the same.

I herewith enclose my "CURRICULUM-VITAE" for your kind perusal and consideration. If I am offered a chance, I will surely discharge my duties to your entire satisfaction.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Worked as Panel / Field Operator in M/s. PRC Ltd., Tuticorin – Tamilnadu in NAPHTHA Cracker Unit

Present Employment :

CHEMPLAST SANMAR LTD., [PETRO CHEMICAL DIVISION]
METTUR DAM – 3 SALEM [DIST] TAMILNADU, INDIA

Designation : Panel Operator

Period : Since1983

Plant in Compendium : This plant installed to produce 64000 TPA of PVC resins of various grades through Ethylene.

Ethylene has been imported and subsequently chlorinated with captive chlorine to crude EDC [ DIRECT CHLORINATION] the above technology has been supplied by BF GOODRICH, USA,
The EDC further cracked in several furnaces into VCM above cracker technology is supplied by STRUTHER WELLS, USA, The produced VCM is polymerized in Batch reactors to get the desired grade of PVC resins.


This plant has set up of Oxy-Chlorination Plant to produce EDC using ethylene, Hcl gas and oxygen as raw materials this technology was supplied by STAUFFERCHEMICALS CO, USA.


Also this plant comprised of LINDE'S High Pressure Distillation column for Ethylene Purification Unit and highly sophisticated Incinerator to incinerate high boil liquid and C-4hydrocarbons, subsequently heat has been recovered to produced MP STEAM.


OPERATION EXPERIENCE:-

MONOMER PLANT: [Ethylene, Ethylene Purification, Ethylene di Chloride, Vinyl Chloride]

Manufacture of Ethylene:-

Control System : Computer Control System [CCS]

Supplier : Yokogawa

Technology : KUREHA - Japan

Feed : NAPHTHA

Product : Ethylene


ETHYLENE PURIFICATION UNIT:

Control System : Distributed Control System(DCS)

Supplier : Simens (win cc)

Technology : Linde’s (German)


MANUFACTURE OF ETHYLENE – DI-CHLORIDE [Direct Chlorination]

Control System : Distributed Control System [DCS]

Supplier : The Foxboro Co, USA

Technology : BF, GOODRICH, USA

Feed : Ethylene and Chlorine

Product : Ethylene –Di-chloride

Capacity : 75,000 TPA

Operational Skill : DCS Panel Control and Field
Activities


MANUFACTURE OF VINYL CHLORIDE (VCM)

Control System : Distributed Control System (DCS)

Supplier : The Foxboro Co. (USA)

Technology : BF. Goodrich, U.S.A.

Feed : Ethylene di-Chloride

Product : Vinyl Chloride and HCL

Capacity : 64,000 TPA

Operational Skill : DCS Panel Control and Field activities


REFRIGERATION UNIT:


For condensing HCL gas in VCM Plant refrigeration system of freon frick used.

Refrigerant - Freon (CCl2F2)

Make - Frick India Ltd.

Capacity - 190 TR
(75 TR + 75 TR + 40 TR)

Type - Screw type Compressor

Process : Monomer Plant comprises of Production of Ethylene. Ethylene di chloride and Vinyl chloride (VCM) with ethylene as the raw material.
Ethylene is being imported and it is vapourised through vapouriser chlorinated in a plug flow reactors using ferrichloride as catalyst to Ethylene di-Chloride. Raw EDC is washed and neutralized.

Ethylene di-chloride is Purified through several columns and cracked through THERMAL CRACKERS. Supplied the THERMAX INDIA, AND STRUTHER WELLS, (USA), and outlet effluent from crackers are cooled and separate HCL in HCL Column and Purity VCl from VCl Column from effluent and low boils are chlorinated in Light column high boils are separated in vaccum column and distilled purified EDC is recycled to Furnace feed tank.

Equipment's Handling:

Instrumentation : DCS Operation, PLC controls, Ratio
controllers, pneumatic controllers, Single loop controller, PID digital controller, TATA HONEYWELL controller, Yokogawa controller, ON/OFF values, Etc.

Mechanical : Centrifugal pumps, Reciprocating
pump, multistage centrifugal pump,
reciprocating ethylene compressor, High pressure Ethylene screw compressor (MYCON) Freon Compressor (SABROE) Nitrogen Compressor (INGERSOLLRAND MAKE), Plant Air Compressor (KOSHLA) , Multi Stage Centrifugal Air Compressor, Blower, Screw type freon compressor.

Process : Atmospheric distillation columns, vaccum distillation columns. High pressure
(Cryogenic) distillation columns, Heat
Exchangers, Condensors,
Scrubbers, Gas holder, Dehydration
Reactors, Dowtherm furnace Super heater, Decanter, Reclamator,
Reboiler, Cooler, EDC Reactor, Etc., Cracking furnaces Quench tower, Caustic Scrubber, Heat Recovery System, PSA system (Nitrogen Plant), Cooling Tower, Plant/Inst Air System etc.

Job Description : Working as an Process Operator in
Monomer Plant continuously monitoring the parameters. take immediate corrective actions for process deviation in accordance to the procedure manual.

Annual Shutdown activities:

Guiding vendors of equipments and contract work force with safe relicibility issue of work permit hot work permit and vessel entry permit.

Commissioning / Pre Commissioning:

Total Pre Commissioning / commissioning experience in cracking furnace (refractory dryout, coil test, hydro test, leak test, nitrogen purging, distillation columns, heat exchangers, other connective lines, water flushing, air blowing, sand blasting, nitrogen pressure testing, high pressure testing, column inspection (Shell & Tray inspection), furnace de-coking and storage tank calibrations etc. ).


3. Education & Training - CV/Resume Part 3 [Mandatory]

Training Programs:

Breathing apparatus training : CHEMPLAST SANMAR LTD.
Fire and rescue Program : CHEMPLAST SANMAR LTD.
Safety Induction Program : CHEMPLAST SANMAR LTD.
OHSAS : CHEMPLAST SANMAR LTD.
FIVE STAR BRITISH SAFETY
COUNCIL : CHEMPLAST SANMAR LTD


4. Computer Skills - CV/Resume Part 4 [Mandatory]
MS – Office, [MS Word, MS Excel,
MS Power Point]
5. Other Skills - CV/Resume Part 5 [Optional]
Good in Communication skills.
6. Additional Information - CV/Resume Part 6 [Optional]
keen Interest in Petroleum Industry


 

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Production / Process operator
CV/Resume ID no.: 81629

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