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CV Production Manager process & development

Production Manager process & development

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CV/Resume ID no.: 81636

Location (Residence): Maharastra, India
Citizenship: India
  Native: Hindi
  Other: English
Education & Experience: Work Authorization & Relocation:
  Bachelors in Chemistry

Years of Experience: 15 years
Authorized to work in:
Present Location:
   India, Maharastra
   Anywhere (International)
Category Subcategory Ability Experience
Management Production Experienced 12 years
Engineering Chemical Experienced 25 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Skill Set
To develop production manufacturing process with easy operation .
Manpower Management & team work with other departments.
Use of modern problem solving tools like PDCA .
Knowledge and experience of ISO, KIZEN, SMED, P&G 19 KEY ELEMENT.
Managing statutory bodies

Highlights of last 14 years:-

 Worked in various department like Quality control & Production. In various plant - like LAB Sulphonation CASCED process , Sodium Hexameta Phosphate , Sulphuric acid 180 MTD DCDA process , Sulph(on)ation Chemithon anular space film reactor DCS Control system & Ballaster multi tube Reacto PLC Control System ( Falling Film Reactor ) for various surfactant sulphonation , 1,4 Dioxan Stripper plant, Spray Dryer & Needle plant , LABSA 90 % Batch process , Effluent treatment plant
 Increased 20 % production capacity with compare name plate capacity of LAB Sulphonation , Chemithon Sulph(on)ation, Spray Dryer & Needle plant with minner modification in plant.
 Aware of all ISO 9001: 2000 ,WCM , HSE carried out in production department  Manufacturing & Handling of micro free products for shampoo & personal care formulation .
 Manufacturing & Handling micro free Product & sterile water system as approved by Proctor & Gamble .
 Batch adjust time reduced .& Utilization of product adjustment tank.
 Successfully handle water saving & Reuse of water project.
 Successfully handle Electricity ,fuel oil & steam saving in spray drying plant & chemithon sulphonation plant project .
 Successfully reduced 1,4-Dioxane in SLES,ALES (Liq.& Paste)
 Successfully achieve clear 70% paste with lower Dioxane in stripper.
 Prodused porabal SLS 70% past (natural / synthetic) on Ballaster fallowing film Reactor
 Developed & Implemented Low free oil & colour 90% batch.process & LABSA 96% on Ballaster falling film Reactor .
 Developed & Implemented Homogenious & porabal AOS 70% past process .
 Developed wood as well as pet coke burning system in singal Furnce Of Boiler redused steam genretion cost 25 % .
Installation of Steam Recovery system. 80% heat recovery from condensate
Completed risk assessment of four units of Roha Site.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Presently working with M/s Khurana oleo Chemicals Nalagarh as Asst. Manager Process & Development and responsible for entire Production department of Nalagarah site it includes maintenance as well as new development projects. M/s Khurana Oleo Chemicals main leading company in Manufacturing of LABSA 96% , AOS 70% , SLES ,SLS 70% (Natural /Synthetic) Paste & liq. 0n Ballester Multi tube falling film Reactor with PLC control & LABSA 90 % Batch process .

Professional Experience

1) June 2007 to till todate working with M/s Khurana Oleo Chemicals Nalagarh. as Manager process & development & Heading the entire Production Dept of Nalagarh site.
Job Profile at M/s Khurana oleo chemicals Nalagarh.

a) Planing & controlling the manufacturing actvites & Directing subordinates about production target and increase prodactivity.
b) Manageing the production site & manufacturing department.
c) Leading a team of 20 members including shift Engineers, Managers.
d) Supervising shift enginners in order to ensure that action targets are met .
e) Evaluating competencies & developing the potentialities of employees
f) Ensure Helth & safety required at work sit .
g) Make & implement the action plan to product , Workers & Company assets.
h) Responsible for Product Yield ,Energy Saving ,Cost Optimization ,Zero Accident ,Zero Rejection , & Qualiety management .
i) Implementation of TPM.
j) Interaction with contractors.
k) Basic Engineering, installation & commissioning of new projects.
l) Implementation of ISO activities.

2) Worked in M/s ALBRIGHT & WILSON Ltd, Roha from june 1994 to June 2007 as Production Officer M/s ALBRIGHT & WILSON Ltd, an ISO9001 :2000 & world class manufacturing company has two manufacturing sites in India situated at Roha and Ambarnath manufacturing Sulphuric Acid (180 MTPD DCDA plant), Industrial phosphates and surfactants. It is a group company of Rhodia S.A. France one of leading manufacturers of phosphates & Specialty chemicals worldwide.

Albright & Wilson chemical ( I )Ltd .Roha Manufacturing of LABSA ( CASCAD), ,Condensed sodium Hexameta Phosphate , Sulphuric Acid and Chemithon Annular space falling film reactor for multi product sulph(on)ation with DCS control system . Health care & Personal care & micro free Product like - AOS , SLS , SLES , ALS , ALES liq. & 70 % Paste,Spray Dryer & Noodle plant for AOS & SLS Powder & Noodle .
Job Profile at M/s Albright & Wilson Chemicals (I) ltd.Roha.

a) Production plaining & To meet target Production without offspec & yield improvement , zero accident zero rejection , cost optimization ,energy saving .
b) Delegate and communicate responsibilities of subordinates for system implementations & team building.
c) Co-ordinate with other departments viz. Stores, Maintenance, Q.A, Administration.
d) Maintain highest nomes of safety helth & environment .
e) Maintain good house-keeping of the plant and surroundings.
f) In case of any accident, emergency immediately take necessary appropriate actions and report immediately to PM/General manager.
g) Analyze and continually improve performance and meet various targets set by the organization.
h) Report & discus the key activities to the PM/General manager.
i) Develop a second line of personnel for effective plant operation & process activities. Member of TPM implementation team with the help of Kaizen, SMED Responsible for implementing & maintain norms of WCM in production at Roha Factory
j) Member of Energy Conservation team .
k) Member of Risk Assessment team

3) Worked in M/s Anshul chemical Ltd, Roha from Jully 1993 to May 1994 as production supervisor in production & projects department. M/s Anshul chemical Ltd, is one of the leading manufactures of Agrochemicals.
Job Profile at M/s Anshul Chemicals ltd Roha

a) Responsible for entire shift Production ,Maintainance , Qualiety & manpower managment.
b) ,Delegate and communicate responsibilities of subordinates for entire shift operations.
c) Check and ensure that all utilities are available.
d) Check and ensure that all the Q.C. Approved Raw Materials required for shift production are available.
e) Check and ensure that all the PPEs, Proper tools, are available and used by all personnel in the shift.
f) Run the process as per the defined parameters and record reasons for deviations.
g) Monitor the in-process product quality, including batch adjustment, at regular intervals and immediately take corrective actions.
h) Monitor Finished Product Quality and Quantity for compliance to the

Member of Projects

Installation & commissioning of 12 inch glass column for 8.0 mt/Day Hexachloroethane chlorination plant with all accessories. and Chemithon Annular falling film reactor

3. Education & Training - CV/Resume Part 3 [Mandatory]

Year of Passing Name of Examination Board / University School / Collage
1987 S.S.C. PUNE. New English school Newari
1989 H.S.C. PUNE Balwant Collage Vita.
1993 B.Sc. Chemisstry Shivaji University of Kolhapur Blwant Collage . Vita

 Training of WCM, ISO, HSE .
 19 KEY element ( GMP ) of Proctor & Gambal .
 Training of Energy conservation .
 Basic training of computer .
 Public specking training .
 Safty & risk assessment training .

4. Computer Skills - CV/Resume Part 4 [Mandatory]
5. Other Skills - CV/Resume Part 5 [Optional]
6. Additional Information - CV/Resume Part 6 [Optional]


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Production Manager process & development
CV/Resume ID no.: 81636

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