CV Maintenance Manager

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CV/Resume ID no.: 81711
Last Updated: Tuesday, September 9, 2008

CV

Working Experience

At Aitken Spence Power Generation Horana ( Pvt ) Ltd – 24 MW Heavy fuelled Power Generation Plant / Radiator Installation (6.3 MW X 4 DG Sets Wartsila 18V32 LN)

2006 June Onwards - As the Maintenance Manager

• Wartsila Vasa 18V32 LN Diesel Engines ( Heavy Fuelled )
• Alfa Laval Separators ( FOPX and SU 300 – EPC 50 Generation )
• Alfa Laval Plate Heat Exchangers
• Fuel Feeder Booster Systems and Control Systems
• Screw Compressors
• Two Stage Reciprocating Compressors
• Gear/screw /Diaphragm Pumps
• ABB VTR Pulse Turbo Chargers
• Exhaust Gas Boilers and fire Tube Boilers

At Lakdhanavi Pvt Ltd – 24 MW Heavy fuelled Power Generation Plant / Radiator Installation (6 MW X 4 DG Sets Wartsila 18V32 E)

1997 Dec ~ 2004 Dec- As a Mechanical Superintendent (Operation and Maintenance)
2004 Dec ~ 2006 June - As an Engineer Mechanical (Operation and Maintenance)

Eight Year Experience of Operation, Maintenance and full overhauling of followings
• Wartsila Vasa 18V32 E Diesel Engines ( Heavy Fuelled )
• Alfa Laval Separators ( FOPX and LOPX )
• Alfa Laval Plate Heat Exchangers
• Fuel Feeder Booster Systems and Control Systems
• Screw Compressors
• Two Stage Reciprocating Compressors
• Gear/screw /Diaphragm Pumps
• ABB TPL Turbo Systems

Achievements

• Involved in Low Nox Conversion of all DG Sets in year 2004

• Involved in SFC Improvement of average 2% in all DG Sets with Chief Engineer after separate case study of parameters injection timing , Charge air temp and others which affects on SFC of a medium speed diesel engine (Duration 2005 Dec ~ 2006 Feb )

• Involved in running Kabool Lanka Factory engine plant, (2.5MW X 4 DGSets Wartsila Vasa 8R32) 10MW heavy fuelled power plant with cooling tower installation with exhaust boilers under Lakdhanavi Management and carried out following works (2004 Feb ~ April )-

1. Top End Overhaul was done on all Engines inspection and dismantling of Main Bearings and Big end Bearings according to condition base

2. Turbo Charger Full Overhaul ( ABB VTR 354 P-11 )

3. Overhauling of Alfa Laval MOPX Separators

4. Inspection and Monitoring of all other equipments
(Plant was successfully operated after One year of Stoppage)


Professional Training

• Successfully completed advanced training program on Wartsila Vasa 32 engines and Alfa Laval Purifiers at Wartsila India Ltd.- Kapoli, India

• Successfully completed special Training Program on ABB Turbo Chargers (VTR, TPL and VTC ) which was specially prepared for ABB Internal Service Engineers

• Management training program conducted by Aitken Spence – Sri Lanka

In plant Training;

First Six Months at Ceylon Steel Corporation Oruwala – Athurugiriya

Familiarized with followings;
• Arc / Induction and Oil fired furnaces – Controlling / Operating system / Maintenance
• Fire Tube Boilers _ Two pass system - Controlling / Operation and Maintenance
• Methods of Forming processes _ Hot Rolling
• Centralized Lubrication System
• Central Air Conditioning System

Involved Full Overhauling of following systems
• Screw Compressors – Ingresarollrand / Atlas Copco
• Multi Stage reciprocating Compressors – Atlas Copco
• Positive and Non Positive displacement Pumps – Gear/screw/Vane/Centrifugal
• Air Condition units and IC engine of a dump truck


Second Six Month at Colombo Dock Yard

Familiarized with followings
• Main Structure and Propulsion Systems of Ships
• Construction of Tug Boats and Fish Collectors ( Done in Colombo Dock Yard )
• Welding Methods – Arc / TIG / MIG
• Fire Fighting , Prevention and rules

Involved Overhauling of Followings ;
• Sulzer 7R ( Inline- Two Stroke ) and MAN B&W main engine
• Injection equipments of above Engines ( JURK FIP and Injectors )
• Inspection and measurements of Propeller Shaft , Thrust Bearings, Rudder Control system ( Steering Gear Compartment Component )
• Centrifugal Pump over hauling and Impeller Balancing
• Hull inspection and Measurements – Thickness measurements
• Non Distractive Testing ( Dye penetrate / Magnetic Particle / X ray )
• Turbo Charger – Constant Pressure ( BBC and Napier Brands )
• Alfa Laval and Westfalia Purifiers
• Detroit Diesel Gen set 1.2 MVA

Operating Systems DOS and Windows XP Environment
2D and 3D Modeling with Auto CAD
Microsoft Office and other mostly used packages

• Alternative design for Valve Mechanism of Four Stroke IC Engines – A rotary Spool and port system. The Model was tested successfully for single cylinder Petrol engine – Full cylinder head casting and machining was done at Ceylon Steel Corporation. The Model was demonstrated in 25th Year Exhibition of University of Moratuwa . A report was submitted to Inventors commission in order to get the patent for the design but it was failed as the Germen Engineer invented similar valve system but not the same ( Rotary Valve – plate system for Two Stroke Engines ) Still the system has been operating in large scale Marine Engines )