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CV Mechanical engineer, maintenance planner

Mechanical engineer, maintenance planner

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CV/Resume ID no.: 82136

Location (Residence): yanbu, Saudi Arabia
Citizenship: India
  Native: Hindi
  Other: English
Education & Experience: Work Authorization & Relocation:
  Masters in finance

Years of Experience: 23 years
Authorized to work in:
   Saudi Arabia
Present Location:
   saudi arabia, yanbu
   Anywhere (International)
Category Subcategory Ability Experience
Engineering Maintenance Experienced 31 years
Engineering Mechanical Experienced 31 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

A graduate in mechanical engineering with post graduation in Financial Management & Master of Business Administration and 22 years of diverse general management, maintenance experience with rotating equipments discipline works;e.g steam turbines, centrifugal compressors, Pumps, ID/FD fan ,Blowers, Thermal Static equipments, , erection & commissioning, fault finding and exposure to “hands-on” work experience on rotating as well as static equipments of chemicals Process plant equipments, Heavy duty earth moving equipments e.g Locomotive, mobile cranes, earth moving equipments ,trailer,bulldozers,EOT cranes, lifters etc. make me confident of my ability to be the type of employee you would like to have for the post of mechanical engineer in our organization.

I am presently working SABIC group of company YANSAB in Saudi Arabia as Planner Maintenance.

1985-JAN 2008.worked with Rashtriya Chemicals & Fertilizers Ltd. (RCF) a mini Ratna status, ISO 9001, ISO14001,OHSAS18001 Company & one of the largest fertilizer and chemical company in Asia.
In my 22 years of career with the company, I have worked in Heavy water Plant, Auto workshop & in Ammonia Plant as a Mechanical engineer.
I feel confident that I possess requisite qualifications and experience and also aware of the role and objective of mechanical engineer and would be grateful if you kindly consider me for the above position.

Expected to join: within Three month.

2. Work Experience - CV/Resume Part 2 [Mandatory]

22-year diverse experience in maintaining of Chemical Process Plant Equipments of Ammonia & Heavy water Plant ,Autoworkshop.
Static, Thermal & Rotating Equipments Such As Pressure Vessels, Heat Exchangers, Cooling Towers, Reboilers, Duel Feed Boilers, And Fuel Fired Reformers. Belt Conveyors Etc &
Rotating equipment such as Steam Turbines, Multistage Centrifugal & Reciprocating Pumps & Compressors. ID/FD Fans, Blowers & Hydro/Pneumatic System, Trouble shooting, fault finding of process equipments.
Also Experience in erection of heavy equipments & maintaining of heavy-duty earth moving equipments such as Locomotive engines, Electrical /hydraulic operated tyre & crawlers mounted mobile, EOT cranes, capacity ranging 5 to 360 Ton. Bulldozers, Diesel Generating Sets & Other Product Handling Equipment Such As Fork lifters, Trailers Etc.
Present engagement: In SABIC group in Saudi Arabia,Yanbu National petrochemicals ltd,KSA,as Maintenance Planner since Feb 2008.
Focal point for the project turnover activity, coordination of Client walk punch walk etc, exposure to make procedures .Level 3 & 4 for maintenance purpose.

Key skills-
• Overhauling & trouble shooting of all types of rotating equipments in a chemical plant namely
• Steam & hydraulic turbines of different makes and power ratings, ranging form 1 MW to 15 MW
• Barrel type high pressure synthesis gas compressors, natural gas compressors and ammonia compressors
• High pressure multistage boiler feed water pumps of 1 MW power.
• Reciprocating air compressors and ammonia screw compressors
• Centrifugal pumps of horizontal and vertical designs handling liquid ammonia, cooling water, steam condensate and corrosive liquids.
• Agitators, fans, blowers.
• Power recovery unit e.g Alternator of 780 Kw.
• Also Experience in erection of heavy process equipments eg.Primary reformers tube replacement,Reformed gas boiler along with steam drum total weigh 275 Ton with the help of 360 FMC Link belt crane with heavy lift attachements.
• Ammonia Converter basket catalyst replacement with the help of FMC heavy duty crawler cranes.
• Ammonia revamping process equipments erection with the help of Tyre as well as crawler mounted cranes ranging from 5 MT to 360 Ton.
• Overhauling & trouble shooting of heavy-duty earth moving equipments such as Locomotive engines such as SAN & WDS 4B engines
• Overhauling & trouble shooting of Electrical &/or hydraulic operated Tyre & crawlers mounted mobile cranes capacity ranging from 5 MT to 360 Ton
• Overhauling & trouble shooting EOT cranes, capacity ranging 5 to 250 Ton.
• Overhauling & trouble shooting of BEML make Bulldozers,
• Overhauling & trouble shooting of Diesel Generating Sets of capacity from 150 to 700 KW.
• Overhauling & trouble shooting of Emergency fire Pump & fire tenders. Other Product Handling Equipment Such As Fork lifters, Trailers Etc.
• Analysis of vibration, finding route cause and taking remedial action.
• Fault finding & diagnosis of Hydraulic & pneumatic pumps Motors & circuits.
• Erection and commissioning of static and rotating equipments.
• Inspection & maintenance of fired and unfired waste heat, auxiliary boilers, and carrying out repairs of pressure parts.
• Inspection & maintenance of furnaces and repair / renewal of refractory lining
• Inspection & maintenance of Thermal & static equipment like columns, reactors, Primary reformers, Boilers and separators during annual turnaround.
• Review of spares and material planning for regular maintenance jobs and for shutdown jobs.
• Preparing material specifications, material indenting and technical evaluation of offers.
• Preparing scope of works for mechanical jobs and cost estimation.
• Strong technical and analytical skills, Good communication and interpersonal skills
• Good at handling projects and handling team.

To work for an upcoming project.

Employment History
1985-till date
Working with Rashtriya Chemicals & Fertilizers Ltd, Thal Unit, Maharashtra which is one of the largest gas based ammonia / urea producing unit in Asia. In my 18 years of career with the company, I have worked in Heavy water, Auto workshop & Ammonia plant as a mechanical maintenance engineer.

My responsibilities include the following
• Trouble shooting of rotating as well as static the equipments.
• Keeping a constant vigil in the plant and carrying our preventive the maintenance job after noting down the abnormality in a particular machine.
• Fault finding & diagnosis of Hydraulic & pneumatic pumps Motors & circuits.
• Investigation of the failure of the equipments - and preparing the reports suggesting the remedial measures to avoid the recurrence of the incidence.
• Preparation of scope of work for the maintenance jobs and cost estimation.
• Monitoring the progress of the jobs.
• Shut down planning and making detailed schedules of the jobs.
• Making a detailed shut down report of the plant including photographs of the jobs before and after the maintenance work.
• Procurement of the material for a particular job as well as for the regular maintenance of the plant machinery. This activity includes -
a) Inspection of the material in the receipt stores.
b) Development of vendors.
c) Indigenization of spares as an import substitute.

Details of experience
During my service of 22 years with RCF, I have gained experience in following fields
Maintenance and inspection-
• Overhauling of a train of barrel type synthesis gas compressors (Nuovo Pignone & BHEL make BCL 407 & BCL 508) & their DRIVE turbines (Siemens/ BHEL make NK & EHNK)(22 MW) including bearing inspection, rotor replacement, turbine guide blade carrier replacement, recording of clearances, turbine centering & alignment of the train.
• Revamping of barrel type, high-pressure synthesis gas compressors in ammonia plant [make Nuovo Pignone] including rotor & diaphragm bundle replacement, coupling modification, centering and alignment etc.
• Overhauling of 60,000 NM3 capacity Process Air Centrifugal compressor & its drive turbine including compressor & turbine rotor replacement, replacement of spherical washers of turbine bearing housing with lubroide plates, centering of turbine, alignment of train, governor calibration etc.
• Catalyst replacement job 3-bed Ammonia synthesis converter [make –Casale, Ammonia at RCF Chembur ammonia plant] including dismantling, removal of catalyst under nitrogen atmosphere, screen repair, charging of new catalyst and assembly.
• Revamping of chemical process pump [Benfield solution pumps] including drive turbine replacement, piping and pump rotor modification and mechanical seal modification.
• Revamping of primary reformer in ammonia plant including furnace casing plate replacement, catalyst tube replacement and refractory lining replacement.
• Maintenance of 40-meter high columns in heavy water plant containing intricate internals like ejector trays, seal less canned motor pumps and operating under high pressure.
• Overhauling of turbine driven cooling water pumps of large capacity.
• Overhauling & troubleshooting of Screw compressors for ammonia storage section.
• Maintenance of various types of motorized & manually operated high-pressure valves.
• Planning & execution of day-to-day maintenance job.
• Leak testing and repair of heat exchangers.
• Material planning, ordering & execution of fabrication work for shutdown.
• Experience in shutdown planning, material procurement, inventory control of spares.
• Review of spares, raising indents & carrying out technical evaluation of the offers received.
• Preparing specifications and vendor development.
• External & internal Inspection & repairs of separators, columns, reactors.
• Carrying out NDT of vessels & pipelines during annual turnaround.
• Inspection, repair and testing of fired and unfired boilers as per IBR requirement
• Supervision of various types of NDT techniques and maintaining their records Magnetic particle testing. Liquid penetrate testing. Ultrasonic testing. Radiography, etc.

Erection and commissioning
• Erection of various static equipments like separators, heat exchangers etc & their connected piping.
• Involved in erection and commissioning of new cooling tower for ammonia plant.
• Involved in commissioning of Naphtha Feed Supplement Scheme for ammonia plant
• Erection & commissioning of various rotary equipments like cooling water centrifugal pumps, diaphragm pumps including alignment, oil flushing & test run.
• Handling of small projects being implemented from time to time which includes :
• Using maintenance management software [SAP/R3] for material ordering, technical data, equipment history, maintenance job cards etc.

3. Education & Training - CV/Resume Part 3 [Mandatory]

Education qualification
• DME Diploma in Mechanical Engineering.Cusrow Wadia Institute of Technology.Pune.
• C.Eng; FIE.Chartered Engineer & Fellow of Institution of Engineers (India). The Institution of Engineers (India) Kolkata.
• MFM.Master of Financial Management. Pondicherrry University, Pondicherry.
• MBA Master of Business Administration (Finance) from pondicherry university..

4. Computer Skills - CV/Resume Part 4 [Mandatory]
Microsoft word/excel/PowerPoint/Microsoft outlook.
Primavera P6
Microsoft project 2003.
5. Other Skills - CV/Resume Part 5 [Optional]
• Member of practicing valuers Association India.
• Stain glass Designer.M/S Celen Art Product Francs.
• License to Act as surveyor & Loss Accessor, license issued from Ministry of Finance
• Honored with “Rashtriya Gaurav Award “presented by Hon’ble Rajasthan loksabha speaker smt.sumitra sing, & Dr.Vimal Mundhda.Health minister Maharashtra.
• Secretary, Rashtriya Chemicals & Fertilizers, officers Association.
6. Additional Information - CV/Resume Part 6 [Optional]


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Mechanical engineer, maintenance planner
CV/Resume ID no.: 82136

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