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CV QC Manager - Inspection Engineer Mechanical

 
QC Manager - Inspection Engineer Mechanical

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CV/Resume ID no.: 82333

Location (Residence): Anand, India
Citizenship: India
 
Languages:
  Native: Gujarati
  Other: Arabic Kuwait, Danish, English, Gujarati, Hindi
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in Mechanical

Years of Experience: 11 years
Authorized to work in:
   India
Present Location:
   Kuwait, Abu Halifa
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Quality (QA/QC) Quality Control Experienced 19 years
Management QA/QC Experienced 9 years
Inspection/Expediting Welding Inspection Experienced 19 years
Quality (QA/QC) Auditor Experienced 9 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

 An incisive professional with over 12 years of enriching experience in Quality Assurance, Project Management as well as Maintenance & Operations.
 Experienced in managing cross functional activities encompassing quality of the parts, processes & bought-out items and proficiency in coordinating with the vendors, enhancing their process operations; thereby achieving the required quality level.
 Adroit at structuring & implementing quality assurance activities & systems across all sections.
 Significant experience in end-to-end deliverables of the project/ campaign, analysis of client requirements, estimations, risk, metrics identification, workforce management & effective utilisation of teams.
 Proven skills in executing 4 shutdowns in India and abroad.
 An excellent performer with demonstrated troubleshooting aptitude in managing maintenance and break down of various plant equipments.
 Experienced in handling procurement stage to finalization and execution of the orders, Quality assurance activities from pilot stage to supply in bulk.
 Conversant with ASME – II Part – A, B, and C, ASME – V, ASME – VIII Div I, ASME –IX, ASME B31.1, B 31.3, API 510, API 570, API 650, API 653 and API 1104.
 Deft at handling the preparation of specifications, quality assurance instructions and inspection and test procedure for project executions.
 An effective communicator with excellent interpersonal and relationship management skills.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Projects Summary:

Aromatics Project - EQUATE Petrochemicals, KUWAIT– Position: QC Manager

Main Roles & Responsibilities

Activities involved in total complex Turnaround 2007-2008 projects:
 Establishing, implementing and maintaining Quality Management System to ISO 9001: 2000. Conducting internal & external audits.
 Preparing Quality Assurance Plan (QAP), Inspection and Test Plan (ITP).
 Preparing Procedures and inspection related formats as per specification & code requirement.
 Reviewing vendor documents and material test certificate.
 Conducting vendors and contractors audit.
 Regular monitoring and reviewing daily site activities & requirement.
 Installation inspection of Column, Vessels and heat exchangers, structure, Piping & Tray Inspection.
 Managing site activities with inspection team.
 Inspection of above ground & under ground piping as per requirement of Code and specification
 Stage wise fabrication and inspection. i.e.: Material Identification (Pressure parts), fit up, welding, visual inspection, NDE, PWHT, hydro-test, surface preparation and painting, wrapping & coating, cathodic protection, civil, electrical, insulation inspection & Certifying inspection reports.
 Comprehensive Knowledge On Blasting, Painting, which includes verify / certify the Painting / Blasting Operators, Surface Preparation, Temperature and Relative Humidity, Blast Surface Profile, Paint Application, Familiar with use of Wet / Dry Film Thickness Gauges.
 Witness of DPT, MPT, Interpretation and Evaluation of Ultrasonic Testing & Radiographic films.
 Monitoring of class wise, welder wise NDE % coverage & analysis of repairs.
 Involved with Heat treatment process activities
 Hydro test & service test witness.
 Preparation of Test Pack & summation Dossier.

Reliance Industries Ltd, Jamnagar - Position: QA/QC Manager

Projects:

1) JERP – Jamnagar export oriented refinery Project
2) VMP-Value maximization project
3) Quality Yield Improvement Project –II
4) Quality Yield Improvement Project –I
5) Jetty Expansion

• My involvement for vendor document review, field & shop inspection for static equipment, piping (UG & AG), welding, NDE, testing, contractor & vendor inspection, audit, preparation of test pack & summation Dossier etc for above projects.

Involvements in various areas at onshore & offshore.

 QA / QC Activities and document review for above projects. (CIVIL, STRUCTURAL, TANKAGE, PIPING, PIPELINES AND EQUIPMENTS).
 Vendor/contractors documents review (QAP,ITP,WPS, PQR, and MT, PT, RT, VT, UT , Surface preparation and painting procedures)
 Detail drawing study with P&ID, Specification, codes, standards and method of work execution.
 In coming material inspection as per PO & drawings.
 Establishing, implementing and maintaining Quality Management System to ISO 9001: 2000. Conducting internal & external audits.
 Carryout all inspection works after taking relevant safety permits from the client and follow company HSE policies.

Welding activities:
 Involvement to development & establish the following activities at shop & site.
 Project based welding Consumable planning, estimation and monitoring. (Planning v/s arrival v/s actual consumption v/s forecast requirement for monthly, quarterly and % of completion project).
 Establish procedure for consumable testing & approval of vendors.
 Vendor‘s audit for system checking & consumable testing and its approval as per code requirementat.
 Forecasting requirement for developing Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR).
 Conducting and witnessing CS, SS, LAS-P11, P22, P5, P9 & P91, dissimilar material (SS to Alloy steel) etc. PQR and preparing new WPS.
 Inspection of in coming consumables i.e. test certificate review, preparing sample for batch testing and review of testing results, colour coding of filler wires, PMI carried out for LAS & SS consumable etc.
 Monitoring & controlling of consumable storage, handling, backing & holding requirement.
 Established Vacuum pouch packing electrodes for through out Reliance complex and developed new concept for avoiding backing problems and achieved faster productivities.
 Field consumable problems monitoring and resolving by time to time co ordination with batch testing of consumable.
 Welder training and Welder Performance Qualification & certification.
 Development of process automation for faster Production i.e FCAW for field piping in 6G position, twin head & tendom SAW, Strip cladding, ID overlay welding etc.
 Welding of various materials i. e. Carbon Steel, LTCS, Low alloy Steel and Stainless Steel, Nickel, alloys, Nace etc.
 Hands on experience with SMAW, GTAW, FCAW, SAW AND PAW.

Inspection activities:
 Static equipment:
 Involved inspection activities of fabrication, erection, installation & shutdown of following equipments as per ASME, TEMA, IBR and API & Owner specification for special requirement.
 Pressure vessels
 Columns
 Heat exchangers
 Fired Haters
 Storage Tanks
 Involved to carry out stage wise fabrication inspection activities at vendor- fabrication shop. (Document covered QAP/ITP/WPS/PQR/NDE procedures/Welder qualification/blasting & painting & final dossier)
 Involved to carry out inspection for erection & installation at site location.(Civil foundation checking/ Orientation/Alignment/Internals/accessories/Insulation/Fire proofing /Painting/Earthing & final dossier)
 Inspection of vessels internal tray supports ring by laser alignment and internal trays.
 Thickness survey or laminations check on Static equipments crude/Aromatics/FCC unit under operation.
 Activities involved in VMP project (FCCU Static equipments, reactor and regenerator Alterations and repairs):
 Major internal and external modification in all FCCU static equipments, Reactor and Regenerator.
 NDE on nozzle modification (Alteration) on vessels and columns.
 Root inspection with optical bore scope for nozzle (Set-on type joint configuration) before opening of nozzle Shell to Nozzle joint
 Welding on live equipments before hot tapping.
 Welder training and qualifications, mockup practice as per joint configurations.
 NDE on nozzle modification (Alteration) on vessels and columns.
 Hydro and leak test preparations and witness of leak and hydro tests.
 Monel corroded area repaired with Monel plates by laired type NDE (PT) for repair welding.
 Witness of PWHT and Hardness testing.
 NDE mock up blocks Design review, Blocks Fabrication and NDE of fabrication.
 Witnesses of dry MT application on intermediates weld runs in preheat condition.
 Inspection activities related to Regenerator First stage cyclone separator bottom section replacement.
 Crude column top dome 3 mm Monel claded corroded as repair existing dome replacement with new 5 mm thick Monel claded dome.
 Inspection of hex mesh welding and refractory applications.

 Rotary equipment:
 Involved inspection activities of erection, installation of following equipments as per API & Owner specification of following.

 PUMP
 Compressor


 Piping : Onshore & Off shore
 Involved stage wise inspection activities of CS, LAS, SS, NI, Alloy, CI & GRP Piping

 Above ground & under ground piping as per requirement of ASME B31.1, B31.3 and specification
 Stage wise fabrication and inspection (shop & field). Material Identification (Pressure parts), fit up, welding, visual inspection, NDE, PWHT, hydro-test, surface preparation and painting, wrapping & coating, cathodic protection, back filling, earthling, insulation inspection & Certifying inspection reports.
 Comprehensive Knowledge On Blasting, Painting, which includes verify / certify the Painting / Blasting Operators, Surface Preparation, Temperature and Relative Humidity, Blast Surface Profile, Paint Application, Familiar with use of Wet / Dry Film Thickness Gauges.
 Witness of DPT, MPT, Interpretation and Evaluation of Ultrasonic Testing & Radiographic films.
 Involved with Heat treatment process activities.
 Qualifying pipe bonders for GRP piping & carried out visual inspection for joints.
 Certifying reports and preparation of test pack & summation dossier for piping system.

 Pipe bends :
 Preparation of BPS(Bending procedure Specification)
 Involved inspection activities of various size of pipe bends for visual inspection, marking & punching, ID/OD dimension checking, hardness testing, Ovality as per ASTM, IS standard & specification.

 Steel structures: Onshore & Off shore
 Involved inspection activities of erection, installation of steel structure as per ASME D1.1, IS & specification.
 It involved foundation, alignments, welding, assembly, verticality, bolt tightening,

 Civil: Onshore & Off shore
 Involved inspection activities of, earthwork (excavation and backfilling), Blinding concrete, Bar bending , formwork, Pre concrete and post concrete check list for fire proofing work (light weight material)

PREVIOUS ASSIGNMENTS

M/s Welspun – Pipes Mfg unit, Bharuch – Position: QC Engineer

 Preparing ITP / QAP / Procedures
 Carried out stage wise inspection activities of dia.16”’ to 94’’ dia. Pipes.
 It involved material identification, bevelling, pre punching, bending/rolling, tack welding, inside/outside welding, expansion, hydro test, NDE & final inspection & summation dossier as per API 5L
 Calibration of ultrasonic system for weld, body lamination.
 Operation of real time radioscopy (fluoroscopy), magnetic particle testing machines.
 Interpretation of radiography films.
 Handling inspection team with team work.
 Co ordination with various third party inspection like EIL, BV , LOYYIED, ABS, SGS

 Welding

 Preparing Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR).
 Preparing of welding plan & testing plan.
 Welder Performance Qualification & certification.
 Welding Consumable selection, planning, estimation.
 Repair & root cause analysis.
 Welding electrodes and Filler wire testing and its approval.
 Hands on experience with SMAW, GTAW, FCAW, SAW AND PAW.
 Planning & monitoring of consumables and its storage, backing and holding requirement.


M/s. Larsen & Toubro -Heavy fabrication unit, Surat – Position: QC Engineer

 Involved to carry out stage wise fabrication inspection activities of Columns, Vessels and heat exchangers at fabrication shops.
 Inspection involved material Identification (Pressure parts), pre punching, rolling, fit up, tack welding, ID/OD welding, visual inspection, NDE, Tube to tube sheet welding, tubes expansion, tube bundle assembly, pre heating, post heating, PWHT , hydro-test, surface preparation and painting & Certifying inspection reports.


3. Education & Training - CV/Resume Part 3 [Mandatory]

Bachelor of Engineering – Mechanical

 Certification in CSWIP 3.1 from TWI, the Welding Institute, Cambridge, U.K.
 API 570 - Authorized Piping Inspector, American Petroleum Institute, USA –R.A
 Radiography Testing, ASNT Level – II.
 Magnetic Particle Testing, ASNT Level – II.
 Dye Penetrant Testing, ASNT Level – II.
 Ultra Sonic Testing, ASNT Level – II.
 Visual Testing, ASNT Level – II.
 Welding Inspector Training Course by Moody-India.
 Computer knowledge in MS-OFFICE.
 Internal auditor as per ISO 9001:2000.


4. Computer Skills - CV/Resume Part 4 [Mandatory]
Computer knowledge in MS-OFFICE and all basics
5. Other Skills - CV/Resume Part 5 [Optional]
 Very good co ordination skill with subordinate, contractor and management.
 Problem solving skills
 Good interpersonal Skills
 Self confident & motivated
6. Additional Information - CV/Resume Part 6 [Optional]
-


 

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QC Manager - Inspection Engineer Mechanical
CV/Resume ID no.: 82333

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