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CV Gas Turbine Project Manager, Site Manager

 
Gas Turbine Project Manager, Site Manager

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CV/Resume ID no.: 82956

Location (Residence): chennai, India
Citizenship: India
 
Languages:
  Native: Tamil
  Other: English, Hindi
 
Education & Experience: Work Authorization & Relocation:
Education:
  Masters in Mechanical

Years of Experience: 21 years
Authorized to work in:
   Bahrain, Brunei Darussalam, India, Indonesia, Iran, Islamic Rep. of, Jordan, Kuwait, Lebanon, Madagascar, Malaysia, Maldives, Mauritius, Nigeria, Oman, Papua New Guinea, Qatar, Reunion, Saudi Arabia, Singapore, South Africa, Sri Lanka, Sudan, Thailand, United Arab Emirates, Vietnam, Yemen
Present Location:
   India, Chennai
Relocation:
   Bahrain, Brunei Darussalam, Equatorial Guinea, India, Jordan, Kuwait, Madagascar, Malaysia, Mauritius, Nigeria, Oman, Qatar, Reunion, Singapore, South Africa, Sri Lanka, Sudan, Thailand, United Arab Emirates
 
Expertise
Category Subcategory Ability Experience
Engineering Gas Turbines Experienced 18 years
Engineering Mechanical Experienced 20 years
Management Site Manager Experienced 14 years
Plant (Refinery, Gas...) Power Plant Experienced 20 years
Plant (Refinery, Gas...) Water Plant Experienced 6 years
Inspection/Expediting Plant Inspection Experienced 18 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

• Having more than 20+ years of experience as General manager/Project manager/senior maintenance engineer and consultant including last 10years in Middle East.
• In oil gas field based power plant-gas turbine 40MW-siemens westinghouse-joint operation of kwait gulf oil company and saudi chevron-as a site manager-(General) /senior maintenance engineer.(fromsept-2007 to Till date)
• Errection ,commissioning,operation and maintenace of allen disel engine in M/s Jeppiar steels,near chennai .(from jan-2005-september2007).
• MARAFIQ POWER AND UTILITY COMPANY, Jubail in Saudi Arabia (Oct 2002 to Sept 2004)
• SOGEX OMAN, M/s Al-Ghubrah power and desalination, Sultanate of Oman. (Oct 1998 to Mar 2002).
• AL-ZAHRAN Operation & Maintenance Company Limited, Riyadh, Saudi Arabia.

Seeking a suitable position which matches my skillset as well and to achive the objective of the employer.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Present Assignment:
Company: Kuwait gulf oil company-saudi chervon –kuwait control company
Site: Wafrah-kuwait
Period: September-2007-Till date
Designation SITE MANAGER (GENERAL) FOR GAS TURBINE.

Plant capacity:

40-MW SIEMENS WESTING HOUSE W501 AA GAS TURBINE-3NO.

Nature of Duties in Brief;
• Performing of Combustion inspection, hot gas inspection, major inspection of gas turbines preventive maintenance activities.
• Preparation of preventive maintenance procedures for rotating equipments for gas turbines, pumps, compressors and cooling fans etc.,
• Preparation of inspection report.
• Preparation of CAPEX and OPEX budget for the inspection.
• Procurement of materials and co-ordination with vendors.
• Co-ordination and follow-up with original equipment manufacturer M/S MITSHUBISHI HEAVY INDUSTRIES(presently five Japanese from Mitsubishi working under)
• Day to day operation and maintenance activities.
• Design of modification works.
• Tendering for new proposal. Preparation of tender documents.
• Mentoring of on job training for Kuwaiti local candidates.
• Case history: On Dec2007-june-2008.-One of the gas turbine was got an accident-a root cause analysis made-diaphragm(stator blade) structure was not welded(tenon portion)-a major inspection was carried out on the compressor and turbine as well-unit was started successfully on 7thjune-2008.after field balancing.
• Case history:Oct2007-Dec-2007-hotgas path inspection of the turbine successfully carried out and unit was running on 35MW more than 6 six months.

PREVIOUS ASSIGNMENT:

COMPANY: JEPPIAR STEEL COMPANY.
Site: Kunnavakkam village near chennai
Period: Jan-2005-T0 sept-2007
Designation: Errection, commissioning, operation and maintenance consultant.

Plant capacity:

2MW, 16 cylinder-“Allen diesel engine”-Bedford-England with 6.6 KV alternator.

Nature of Duties in Brief;

• From errection to commissioning, and presently the engine was run successfully more than two years.
• The diesel engine was imported from England and was erected in the site.
• The total project cost around Rs 1.75 crores was completed within 6 months, under my supervision.
• Identifying of vendors for electrical, Mechanical, instrumentation and co-ordinated with them, and successfully implemented lower than the market price.
• The auxiliaries like alternator, exciter, cooling tower, exhaust chimney, fuel oil pumps, gear boxes, staring air compressor, cooling tower, and all pertaining accessories were erected.
• Hands on experience in the operation of the diesel engine as well as maintenance of the engine.
• Identify the instrumentation control circuit and erected panel board for the safety and warnings of the machine e.g. such as low lube oil temperature.
• Under my leadership the engine was successfully running from concept to operation as well.
Case History-1:
The same diesel engine the fuel pump pipe to nozzle was suddenly developed leakage from two fuel pumps. Presently we don’t have spares in hand, we machined and gas welded the pipe and restored the engine for production within three hours. The company was gained the production of 180 MT of steel

Previous Assignments

Company : MARAFIQ POWER AND WATER UTILITY COMPANY
Site : Sea water cooling and potable water project in Jubail, Saudi Arabia
Period : Oct-2002-Sept-2004
Designation : Senior Mechanical Engineer(Field)

Plant capacity:

Total Power Capacity
25 MW (2*12.5MW Frame5E FIAT make (2*4MW, IHI make steam turbine)

Desalination plant
2*2800 m3/hr.)(2*2500 m3/hr.)(2*3000 m3/hr,RO plant.

Boiler
Hitachi zosen make of capacities 137 t/hr & 65 t/hr.

Pumping stations
32 pumping stations of pumping potable water around 60 km radius in jubail industrial estate.


Major Assignments done

I have carried out Major inspection, Hot Gas Path inspection, Combustion Inspection and day to day maintenance of the below mentioned GTs.

I have successfully carried out the following activities in the respective machines
.
• Frame-5: Major inspection on two machines, hot gas path inspections on two machines, Combustion Inspection on two machines. The above activities were carried out in co-ordination with GE technical adviser.

Nature of Duties in Brief

• Rotor Replacement, removal of turbine & generator rotors.
• Adequate experience in taking precision measurements of Bearings and clearances of IGVs, nozzle segments and Turbine buckets, liners, T-pieces and Inspection of the above components.
• Replacement of Turbine buckets and Nozzles segments.
• Overhauling of auxiliary equipments in gas turbines (Acc.Gear Box and Load Gear Box).
• Boroscopic Inspection of nozzles, buckets and compressor rotor.
• Adequate experience in faultfinding and troubleshooting. (See below case history)
• Preparation of Inspection schedules, manpower planning & Identification of spare parts.
• Preparation of monthly plan of the jobs in accordance with the budget and other department and presenting them for the approval of the management.
• Preparing inspection reports after carrying out inspections.
• Field inspection and monitoring the day-to-day defect work orders are carried out as per the schedule and planned hours.
• Making Field inspection prior to start of the work and ensures the proper isolation and adequate safety aspects of the apparatus and personnel.
• Daily monitoring of the jobs thro SAP R/3 system, by approving the work orders for next day planning that adequate man, material, tools, tackles and safety are assigned.
• Attending daily telephonic conference meeting, weekly meeting to implement company policies and procedures in the field.
• Having adequate knowledge of Welding, Fabrication and Workshop / Machine shop technology.


Case history 1: G.T was tripped on “high vibration alarm”, in the annunciator panel, field investigation was made and found the gib plates were loosened in the foundation were tightened and successfully started.

Case history 2: The crossfire tube of the G.T suddenly becomes red hot, advised to shut down the unit and acid cleaned the total crossfire tube and removed the carbon deposit. G.T was restarted within three hours and running successfully till date.

Previous Assignments

Company : Sogex Oman Co. llc.
Site : Ghubrah Power & Desalination Plant, Muscat, Sultanate of Oman
Period : From Oct 1998 to March 2002
Designation : Mechanical Maintenance Engineer

Plant capacity

Total Power Capacity = 536 MW (2*94.5 MW Frame9E GE make,9*17.5 MW Frame 5 GEC Alsthom France make,2*27 MW Frame6 GE make,2*30 MW ABB make steam turbines,1*50MW BBC make steam turbine,3*8.5 MW BBC make steam turbines).

There are 7 Desalination plants of total capacity 42MGPD (5 *6 MGPD, 1* 5 MGPD, 1*7 MGPD)



Major Assignments

I have carried out Major inspection, Hot Gas Path inspection, Combustion Inspection and day to day maintenance of the below mentioned GTs.

I have successfully carried out the following activities in the respective machines

• Frame-9E: major inspection on two machines, Hot gas path Inspection on one machines, Combustion Inspection on two machines.
• Frame-6B: major inspection on two machines, Combustion Inspection on two machines.
• Frame-5P: major inspection on four machines, hot gas path inspections on five machines, Combustion Inspection on 12 machines. The above activities were carried out in co-ordination with GE technical adviser.

Nature of Duties in Brief

• Removal of G.T. rotor, compressor rotor, generator rotor etc.,
• Adequate experience in taking precision measurements of Bearings and clearances of IGVs, nozzle segments and Turbine buckets, liners, T-pieces and Inspection of the above components.
• Replacement of Turbine buckets and Nozzles segments.
• Overhauling of auxiliary equipments in gas turbines (Acc. Gear Box and Load Gear Box).
• Boroscopic Inspection of nozzles, buckets and compressor rotor.
• Adequate experience in faultfinding and troubleshooting.
• Preparing Inspection schedules, manpower planning & Identification of spare parts.
• Spare parts planning and interacting with ministry regarding its procurement and refurbishment.
• Technical evaluations for the spare parts from the OEM supplier bided to the procurement stores and approve them, for G.T, desalination plants, and boilers.
• Field shutdown works and day-to-day maintenance activities of the desalination plants.
• Field day to day maintenance activities of boilers and steam turbines
• Preparing inspection reports after carrying out inspections in GT and annual maintenance report for desalination units, boilers, steam turbines and vertical turbine pumps.

Company: M/s. Al-Zahran operations & Maintenance Company Ltd.
Period: From Oct1996 to May 1998.
Designation: Mechanical Maintenance engineer.

Nature of duties in Brief

• Operation and maintenance of frame 5, 16 mw gas turbine-4nos, make: john brown, accomplished field corrective maintenance works, preventive maintenance works and daily report of fuel consumption, daily load capacity, power factor, temp etc. to the operation an d maintenance manager.
• Operation and maintenance of chillier plant –6nos, centrifugal compressor –6nos make: carrier, with 5000 hp motors –6nos with air handling units for standard American HVAC system.
• Operation and maintenance of boiler plant- 6nos, for medium water supply to the standard American HV AC system.
• Operation and maintenance of city water system plant- 6nos with H.S.C. pumps with 125 hp motor.
• Operation and maintenance of sewage treatment plant with 12500 M3 capacity with primary/secondary settling tanks, trickling g filter, sludge tanks etc.,
• Operation and maintenance of incinerator plant-9nos, to incinerate the pathological waste, run by the gas/oil.
• Operation and maintenance of gas plant with gas compressor-2nos, make: Ingersoll-Rand capacity: 1000 m3.


3. Education & Training - CV/Resume Part 3 [Mandatory]

Educational Qualifications

Masters degree in Mechanical Engineering (M.E)
P.S.G. college of Technology, Coimbatore, India (First Class, 1984)

Bachelor Degree in Mechanical Engineering (B.E)
Annamalai University Chidambaram, India (First Class, 1981)


4. Computer Skills - CV/Resume Part 4 [Mandatory]
Thorough knowledge in computer software’s like MS word, excel, power point, Corel draw 9, SAP R/3 PM module. Also,adequate knowledge in MS project.
5. Other Skills - CV/Resume Part 5 [Optional]
Additional Special/Technical Skills:

 Thorough Field experience in Major Inspection, Hot Gas Path Inspection and Combustion Inspection of Frame 9E Gas Turbines
 Thorough Field experience in Major Inspections, Hot gas Path Inspections and Combustion Inspections of Frame 6 and Frame 5 Gas Turbines
 Thorough Field experience in Overhauling of Steam Turbines.
 Thorough field experience in errection of boilers, steam turbines, Desalination evaporators.
 Thorough Field experience in Overhauling of vertical turbine pumps, H.S.C. pumps and reciprocating pumps.
 Investigation, analysis and preparing failure analysis report for equipment breakdowns.
 Knowledge of spare parts required for Frame 9E, Frame 6, and Frame 5 Gas Turbine scheduled Inspections.
 Thorough Field experience in performing annual maintenance/shutdown works in desalination plants.
 Accomplished periodical vibration monitoring of rotating equipments and field analysis
 Reporting as per schedule.
 Field experience in repairing/maintenance of static equipments like coolers, condenser, storage tanks etc.,
 Knowledge in SAP R/3 PM module and having the authorization to approve work orders of 3000 riyals.(completed end user training programme in SAP R/3)
 Capable of understanding any software in CMMS environment with minimal training.
 Through knowledge in safety documents like PTW, LOA and undergone safety training and authorised permit receiver of the company
6. Additional Information - CV/Resume Part 6 [Optional]
Additional Supervisory / Management skills:

 Co-ordinating with operation, planning, project, materials and purchase departments as field maintenance engineer.
 Preparing Annual maintenance budgets like OPEX and CAPEX for the assigned department and spares parts requirement.
 Executing and monitoring maintenance jobs leading a crew and day-to-day activities reporting to the Maintenance manager.
 Preparation of daily report, weekly report, monthly report and field analysis report of failures and trouble shooting skills.
 Evaluating the performance of crewmembers and preparing appraisal reports.
 Attending co-ordination weekly meeting and collective decision making and implementing the decision in the field.


 

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Gas Turbine Project Manager, Site Manager
CV/Resume ID no.: 82956

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