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CV NACE Coating Inspector

 
NACE Coating Inspector

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CV/Resume ID no.: 83990

Location (Residence): Pettai, India
Citizenship: India
 
Languages:
  Native: Tamil
  Other: English
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in Industrial Engineering

Years of Experience: 11 years
Authorized to work in:
   Qatar
Present Location:
   Qatar, Doha
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Inspection/Expediting Coatings Inspection Experienced 19 years
Quality (QA/QC) Quality Control Experienced 19 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Dear Sir/Madam,

I write to you seeking QA/QC Engineer’s position ( NACE Level II Coating Inspector ), which can utilise my experience in Quality Assurance, Quality Control and Operations in coating Industry. In this context, I enclose my resume for your consideration.

Throughout my Eleven years of experience in Quality Assurance and Quality Control field with M/S Velosi certification LLC ( Qatar ), M/S Tekfen construction and Installation company ( Saudi Arabia ) & TVS Motor Company Ltd. ( India ), and I have delivered strong performance results, through combined expertise in:

• Ensuring Product Quality by Periodic and random inspections as per Project specification, client requirements and other applicable Standards ( Such as NACE, ASTM, ASME etc. )

• Developed an excellent network with Operations & Production Engineering Dept., meeting superior quality expectations set by the company.

• Successfully setting and fulfilling superior bench mark standards through process capability improvements, JIT & TPM implementations.

• Attained superior Internal as well as External Customer satisfaction by working closely with internal customers like MPG, Operations & PED teams.

• Involved in QMS [ BVQI ] ( TS16949 Activities ) activities as process plant representative and helped the organization ( TVS-M ) to get the TS certification.

As a core member of the Supervisory Improvement Team and a facilitator of Quality Control Circles , I have been involved, making strategic decisions for the Company, resulting in Quality improvement & cost savings.

Some of my key strengths include constant endeavour for improvement, problem analysis abilities and problem solving through QC Techniques ( 7 QC Tools etc. ). Identification of areas for productivity improvement. I possess good leadership skills with the ability to lead and motivate teams. Basically I am a team player.

I would welcome a personal interview to further explore this opportunity & appreciate your time and consideration in reviewing my qualifications.

2. Work Experience - CV/Resume Part 2 [Mandatory]

PROFESSIONAL WORK EXPERIENCE WITH KEY HIGHLIGHTS


Velosi certification LLC – Qatar - Mar’08 to Till date

One of the Leading certification & third party Inspection Companies in Middle East.


QA/QC –Third party Inspector – Coating / Painting

Project : Consolidated Gas Supply project – Between Raslaffan and Mesaieed - Qatar.
Contractor : M/s Fernas construction company
And
Project : Doha Urban Pipeline Relocation Project ( DUPRP ) - Qatar.
Contractor : M/s Punj lloyd construction company

Job Profile :

• Inspecting & Auditing of shop applied and Field weld joints coating ( Liquid airless spray painting ) of Petrochemical plant pipe lines, Spools, Supports and Structurals as per Qatar Petroleum Project Specification and Inspection Standards ( Such as NACE, ASTM, ASME etc. )

• Monitoring of weather conditions such as Humidity, Dew point temperature, Surface Temperature etc.

• Witnessing of QC Tests such as:

o Surface contamination test,
o Anchor Profile by Testex tape,
o Dust level measurement on blasted surface,
o Coating Thickness ( DFT ) measurement,
o Adhesion Test ( X-cut ),
o Blotter test for compressed air quality,
o Holiday detection etc. on Fusion Bonded Epoxy Pipe lines & Spools.

• Inspecting the Fusion bonded epoxy coating on field girth weld joints for cross country pipe line.

• Inspecting the Glass Flake Epoxy coating for Induction bends for cross country pipe line.

• Inspecting the 100% epoxy coating on Cathodic Protection Pin brazing locations on cross country pipe line.

• Witnessing of Pre-inspection of Fusion bonded epoxy pipe lines for coating damage and repair work with repair compound.

• Witnessing of Holiday detection of Fusion bonded epoxy coated pipe line while lowering operation.

• Inspecting Wrapping operation of Tie-in joints with Stoppaq wrapping tapes.

• Inspecting of Thermal Insulation of pipe lines with Rock wool & Aluminium sheets.

• Qualifying Coating applicators & Blasters in accordance with Qatar Petroleum Specifications.

• Documentation of QC activities and readings in the system ( Computerised Documentation ).

• Conducting joint inspection with Qatar Petroleum representative for final clearance.



Tekfen construction and Installation Inc. – July’07 to Feb’08

One of the Leading construction and Installation companies in the world having many projects

across the world.

QA/QC – Senior Coating Inspector

Project : Petrorabigh UOU Project Saudi Arabia.

Job Profile :

• Inspecton of shop applied and Field weld joints coating of Petrochemical plant pipe lines, Spools, Supports and Structurals as per Saudi Aramco & Foster Wheeler Project Specification and Inspection Standards ( Such as NACE, ASTM, ASME etc. )

• Assessing the condition of Previous coatings and Rust level on Storage tanks for repair coatings and suggest Preparation & Painting systems.

• QC Tests such as DFT, Anchor Profile by Testex tape, Adhesion Test, Surface contamination test, Blotter test, wrappings Holiday detection etc. on Pipes & Spools.

• Monitoring of weather conditions such as Humidity, Temperature etc.

• Qualifying Coating applicators & Blasters in accordance with Aramco Specifications.

• Documentation of QC activities and readings in the system ( Computerised Documentation ).

• Conducting joint inspection with client representative for final clearance.


TVS Motor Company Ltd., Hosur - 1997 – 2007

Leading TWO WHEELERS Manufacturing company , Received the TS 16949 certification,

Deming award , EHS/OHSAS awards and TPM certification from JIPM Japan.


Career Path at TVS Motor Company Ltd.,

Major Career Achievements:

• Got selected for ICQCC convention ( International ) held at Bali – Indonesia ( Nov’06 ) for excellence in QCC activities in Year 2005-06 as facilitator / Team Leader.

• Got Best SIT Award many times for Quality and productivity improvements done at genba.

• Under gone Jisson-Dojo work shop under Hirano kaicho ( Japanese consultant ) guidance to eliminate Vehicle direct pass defects ( Quality Improvement ).


Quality & Engineering In charge – Process plants, 2002 - 2007

Working as Quality & Engineering in charge for process plants consist of 5 Liquid Paint plants, ACED plant & Powder coating plant and Process Lab which is ensuring incoming Paint and Chemical Quality and reporting to Engineering Head for the plant.

• Checking of Incoming Paints and Powders for

 Incoming Viscosity
 Batch Number , Manufacturing Date and Expiry date etc.
 Shade matching with approved shade Panel
 Difficulty in application of Paint
 Compatibility of paint with other over coats or under coats
 Stability of shade ( Shade retention ) under Ultra violet radiation
 Stability of Gloss ( Gloss retention ) under Ultra violet radiation
 Baking schedule matching as per specification ( Glass Transition Temperature )
 Correct Paint to Converter ratio
 Durability testing of Painted film like weathering etc.

• Developing Process Standards for each Paint plants along with Suppliers by keeping the Product requirements in mind

• Developing Product Standards for each parts along with research and Development department by keeping the field application of the product in mind.

• Conducting Daily and weekly audit of Painting process and Products in view with QMS requirements such as Standard adherence level ( Technical Data Sheet , Control Plan & MSDS etc. ) , Documentation , Change management , New product development etc.

• Successfully coordinated for QMS certification activities and helped the organisation to get the TS 16949 certification

• Adopted TPM 10 STEP Methodology to achieve Zero scrap & Defect ( QM Activities ) and achieved the Unit targets. ( By conducting Physical mechanism analysis )

• Through TPM implementation, made one of our Paint plants into world class Paint plant ( Bench mark for other Paint plants ) in terms of Product Quality – Appreciation from TPM,JIT and Other Guru’s

• Coordinated for the successful launching of new products like StaR ,StaR City etc.

• Implemented JIT concept to improve Paint plant capacity and got the BEST JIT PTOJECT AWARD from JIT institution JAPAN.

• Successfully implemented the Multi Model Painting Jigs which eliminated Jigs change over loss & additional inventory of Painting jigs across Plastic Painting plants.

• Part of supervisory improvement team, directed initiatives resulting in recurring cost savings of approximately Rs. 1.5 crores.( Went for Reusable material from disposable ones )

• As part of a cross functional team, directed initiatives resulting in Dust rework reduction in Painted parts from 60000 ppm to <5000 ppm resulting Go through percentage increase.


Senior Quality Inspector , 2001-2002

As Senior Quality Inspector, taken care of both Metal & Plastic Paint plant Quality functions

 Preparing and submitting Daily inspection report to Quality Manager by compiling all the shift Inspection reports , NCR’s etc.

 Preparing Quality Alert report on Key Quality issues based on day to day occurrences.

 Preparing Operation Standards and Inspection check lists for all the Paint plants.

 Daily process audit right from pre-treatment , Painting and Baking process as a part of QMS activities.

 Daily Product audit for Quality compliances as per ASTM and JIS Standards.

 Successfully improved productivity by 75% ( 300 MCE ) in Plastic parts Painting plant by introducing SET PAINTING – JIT concept.

 Achieved zero internal customer complaint of Victor model Painted parts within the period of 5 months with Operator codification for traceability & and Daily management ( PDCA ).

 Through ‘Alternate Sourcing’ achieved Consumable cost saving of Rs 1.2 Crores per annum .


Quality Inspector, ( Quality Shift In charge ) 1999-2001

As a Quality inspector taken care of Painted parts inspection of Metal parts both Ferrous and Non ferrous components.

 Daily checking of Painted parts DFT with Tooke gauge , Magnetic pull off gauge , Electromagnetic Gauge and able to calibrate the gauges.

 Daily checking of Paint Adhesion test with Cross hatch cutter & X cut technique.

 Daily checking of Hot water blistering of Painted parts to identify the Pre-treatment process failure.

 Checking of all Quality parameters inline with ASTM and JIS ( Japanese Inspection Standard )

 Recording of all Reading of checking parameters.

 Raising , Issuing and coordinating for correction of NCR’s then and there.

 Reduced Painting Defects from 7 % to 0.5 % by providing Spray Painting training to the operators and various improvements in Painting process as well as Paint plant.
 Received best new comer award in training of workmen - logged 148 Hrs for the Year 1999-00.


Quality Inspector Trainee, 1997-1999

• Established Paint consumption & Transfer efficiency for 125 parts by physical measurements in Three Paint plants.

• Worked with M/S Thermax Engineering to put up a Painting Jigs De-coater plant.

• Worked with M/S Haden Jost Engg. on new Metal component’s Painting plant errection work Worked as per Drawing / Layout and Specifications.

• Got trained on ASTM and JIS Standards and Using of Various inspection gauges.

Familiarities

• Equipements used and familiar with

Dry Film Thickness - Tooke Gauge , Electro magnetic Gauge etc.
Wet Film Thickness - Wet Film Gauge ( Tooth Guage )
Adhesion Test - Dolly pull off gauge ( ASTM D 4541 )
- Tape pulling ( Cross Hatch & X Cut )
Chemical Resistance Test - MEK wiping & Petrol wiping test
Pencil Hardness - 3B to 6H pencils
Salt spray Resistance - Salt spray chamber
Weathering Test - Humidity Chamber
DOI - DOI meter
Gloss level - Gloss meter
Pigment Grade test - Hegman Gauge
Impact & abrasion test - Impact tester
UV Resistance - QUV meter
Film Flexibility Test - Conical Mandrel
Check Profile height - Testex tape & Calibrated Dial micrometer
Monitoring Paint Baking Temperature - Travelling Thermograph
And Colour meter ( l, a, b Value ) , Water pH & conductivity meter etc.

• Processes handled and familiar with

Liquid Spray Painting – Both conventional and electrostatic ( Metal & Plastic parts )
Dip Painting ( Acrylic Cathodic Electro Deposition )
Electrostatic Powder Coating
FRP ( Fibre Reinforced Plastic ) Lining of Acid and Water storage Tanks/ Vessels
Sealant application between sheets in enclosures fabrication
Heat insulation work for Paint Baking Oven and Boilers ( Glass wool )
Thermal resistant Brick lining for Jig burning ( Paint decoating / Stripping ) plant
Installation of Paint plant right from scratch to Productionising
Alchromating of aluminium components
Phosphating of Metal surface prior to Painting ( Conversion Coating )
Installation of Humidifier / Dehumidifier unit
Effluent treatment plant treating Paint plant waste waters


3. Education & Training - CV/Resume Part 3 [Mandatory]

EDUCATION

 Bachelor Degree ( Graduation ) in Indian Institution of Industrial Engineering, Mumbai, 2005

 Diploma in Mechanical Engineering (DME), Sankar Institute of Polytechnic, Tirunelveli, 1997, 90%. Specialisation in machine shop technology.

CERTIFICATION

NACE Coating Inspector Level I

NACE Coating Inspector Level II

NACE Corrosion technician


4. Computer Skills - CV/Resume Part 4 [Mandatory]
 Proficient in MS Office.
 Able to make all sort of presentation in MS Power point.
 Knowledge in SAP.
 Able to work with MINITAB.
5. Other Skills - CV/Resume Part 5 [Optional]
Systematic approach in problem solving
Always looking for improvement in the process and product
6. Additional Information - CV/Resume Part 6 [Optional]
I Just completed my NACE Corrosion technician and awaiting for the certificate


 

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NACE Coating Inspector
CV/Resume ID no.: 83990

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