CV Snr Maintenance Engineer - Failure Mode Failure Analysis (FMFA)

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CV/Resume ID no.: 84399
Last Updated: Tuesday, September 23, 2008

Having 9+ years of experience in the field of maintenance.
Specialization in the area of trouble shooting of CNC machines, SPM machines,
CAC Machines, Air Compressor and Generator. Experienced in the area of
hydraulic and pneumatics.

PROFESSIONAL EXPERIENCE

1. Organization SEIKEN KOREA CO.,LTD
SOUTH KOREA.
Duration : Feb’06 to till date
Designation : Senior engineer.

Nature of job:
• Machine preventive Maintenance.
• Machine service and break down maintenance.
• Spares and inventory management.
• Failure Mode Failure Analysis (FMFA).
• Overall Equipment Effectiveness (OEE) Calculations
• Follow up with 5s.

Machines Handling:

• CNC Machines – HWACHEON Machines (Sirius 7040) FANUC control system.
• HITACHI CNC Drilling machines .(HMARK 90J, H-MARK-30V).
• Tool room machines like Milling, Drilling, Lathe, Grinding etc

• Utility maintenance like compressor ,forklifts etc.



2. Organization :SAME DEUTZ FAHR INDIA (Pvt) Ltd.,
Duration : Dec’04 to jan’2006 .
Designation : Team leader - Maintenance.

Responsibilities:

• Attending Break Downs.
• Preventive Maintenance Scheduling Work.
• Spares and Inventory Maintenance.
• Utility Maintenance like Compressors - Atlascorp, Generators - Greaves, Pump House etc.
• ETP Plant Maintenance
• Saturatory Maintenance like Crane, Hoist, Pressure Vessels etc.

Machines Handling:

• CNC Machines - HMC Daewoo FANUC control
• SPM - SUNKAP, LOKASH, Pentagon, MTA, Redmia - all in CNC & PLC control machines.
• GPM - Tool room machines like Milling, Drilling, Lathe, Grinding etc
• Engine Testing equipment - SAJ Eddy Current Dynamometer, AVL Electric Dynamometer.



3. Organization : Bonfiglioli Transmissions (Pvt) Ltd.,
Duration : Sep’03 to Dec’04.
Designation : Maintenance Engineer

Responsibilities:

• Attending Break Downs.
• Preventive Maintenance Scheduling Work.
• Predictive Maintenance activities like Vibration Analysis, temperature and pressure measurement.
• Failure Mode Failure Analysis (FMFA).
• Overall Equipment Effectiveness (OEE) Calculations.
• Follow up with 5s.

Machines Handling:

 HMC (Horizontal Machining Center) MAZAK-FH4000,FH5800
 VTC (Vertical Turning Center) MAZAK 200B Model.
 CNC Turing Center – MAZAK SQT 200/250 Model.
 Gear Hobbing, Gear Shaping, Gear Grinding.
 Generator (500KVA, 250KVA), Compressors.


4. Organization : GLOBE COMPONENTS PVT. LTD.,
Chennai (ISO 9002 Certified Company)
Duration : Jun’02 to Aug’03
Designation : Assistant Manager Maintenance


Responsibilities:

• Attending Break Downs.
• Preventive Maintenance Scheduling Work.
• Predictive Maintenance activities like Vibration Analysis, Temperature and pressure measurement.
• Failure Mode Failure Analysis (FMFA).
• Overall Equipment Effectiveness (OEE) Calculations.
• Follow up with 5s.

Machines Handled

 Moriseiki (Frointer-II) CNC Turning Machine.
 ACE LT-20/LT16 CNC Lathe.
 Electronica-Super Elturn, Eco Elturn.
 LML (Lokesh Machine Tool) CNC Lathes.
 All in Fanuc control OI & OT series.
 Angular Grinding (Micromat) Machine.
 SPM Dublex Drilling & Milling Machines.
 Gear Shaping, Gear Cutting (HMT) Machines.


5. Organization : ASIAN BEARING LTD,Hosur (ISO 9001,
QS 9000 Certified Company)
Duration : March ‘99 to Jun’02.
Designation : Mechanical Maintenance Engineer.

Responsibilities

• Attending Break Downs.
• Preventive Maintenance Scheduling Work.
• Predictive Maintenance activities like Vibration, Analysis, Temperature and Pressure Measurement.
• Achieved Zero Break Down by Implementing TPM (Total Productive Maintenance) in particular area, follows up with 5s.
• Member of Cross Functional Team (CFT).
• Failure Mode Effective Analysis (FMEA).
• Overall Equipment Effectiveness (OEE) Calculations.

Machines Handled

 Computer Adaptive Control Machines (CAC) in Hydraulic & Pneumatic function.
 Computer Numerical Control Machines (CNC-Turning Centre, Milling, Grinding).
 Hydraulic & Pneumatic Components like Pump, Cylinder, Values
(Rotex, Rexroth, Vickers, Orsta, Festo, Yukan).
 Precision Grinding Machines, C.V Gauge pocket Grinding Machines, Surface Grinding Machines, Jig Boring, Optical Profile Grinding, Studer (Cylindrical Grinding).
 Hydraulic & Pneumatic Press.
 SKL Diesel Generator (11KV, 440V), KGK, ELGI Compressors, Cooling Towers (IDF).
 Hot Forging Machines (Hatebur).
 Ball & Rolling Grinding, Micro Lapping Machines, Furnaces (C type, Bell type & Rotary).

EDUCATIONAL QUALIFICATION
Bachelor of Engineering (Mechanical Engineering 1994-1998) from
Bharathidasan University, Trichy, Tamil Nadu.

Operating Environment : Windows ,Microsoft office .

Design Packages : Autocad 2006, Feature Cam 2006. CNC-program in Fanuc system.