Location (Residence): Chennai, India Citizenship:India
English United Kingdom, Hindi, Kannada, Tamil Other:
Education & Experience:
Work Authorization & Relocation:
Bachelors in Instrumentation Technology Years of Experience:
Authorized to work in: United States Present Location: India, Mumbai Relocation: Kuwait
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]
Instrumentation Technologist and Process control Instrument Group Leader for an US based MNC for the Central Engineering Division in Mumbai to meet the requirement of Asia Pacific and Europe who are pioneer in the manufacture of specialty chemicals with over 18.5 years of notable experience in the field of Instrumentation in Basic& Detailed Engineering, Design Management, Process Engineering Erection & Commissioning of Instrumentation & controls, Design and Engineering of Emergency Shutdown systems(ESD), Techno-Commercial Operations and People Management.
2. Work Experience - CV/Resume Part 2 [Mandatory]
Areas of Exposure
Basic engineering of instrumentation systems and field instruments of international repute
Technical bid analysis and Procurement
Inspection , installation & commissioning of instrumentation & controls of PLC & DCS Systems(Yokogawa & Delta V System with Instrument of FIELDBUDS Technology),
Emergency Shutdown system(ESD) systems as well testing of MMI (Man Machine Interface) and Stack Analyzers for SOX,NOX,CO2 & SPM from Emerson Process Management
Handling projects for improving efficiency of automation & control using available resources and by Selection/ installing suitable instruments as per Process requirement.
Designing control system with intrinsically safe devices in the Plant which is totally a Hazardous Plant of Zone 1 Classification with various types of solvents used for the process
Implementing project plans within preset budgets & deadlines and coordinating projects for set up facilities
Merit of achieving the negotiation rate of 100% in deals & reduced cost by 10%.
Identifying cost effective vendors for various inputs in the projects and procurement of material after determining quality and ensuring adherence to pre-set standards.
Coordinating with project management team, inventory management, customer and vendors for maintaining the project schedules in time.
Preparing maintenance schedules, by implementing modern maintenance System to ensure the performance capacity of various process control equipments
Coordinating with erection contractor to meet project requirement as per schedule within budgeted cost..
Worked with coloborators who give us the Process Technology of Recovery and production which is an Italian complany for instrument and systems
Handling all DCS systems, field instruments, analytical, flow meters of international repute.
Converting mother liquor of various fractions received from the process into purity of 100% for recycling back in to the process with the required tank farm solvent management system using various DCS/PLC systems for toluene distillation system and other recovery process.
Preparing I/O listing of instruments for DCS, comments on control panel layout drawing with DCS manufacture & development of logic & MMI with control system manufacturer as per the process requirement.
Development of instrument and systems for both sterile and Non-sterile manufacturing facility by selection of instruments and systems as per process. All controls for solvent recovery distillation unit and process plant with required Air Handling unit (AHU’S) meeting to requirement of temperature/ Pressure/ Humidity parameters has been configured for both sterile and Non-sterile facility and meeting to requirement of USFDA standards.
Handling documentation pertaining to Design Qualification (DQ)/Installation Qualification (IQ) and Performance Qualification (PQ) and meeting the requirement of 21 CFR Part 11 Compliance.
Developing the control strategies for Spray drying plant with the required Sequence flow chart (SFC) and commissioned systems for Cleaning-in-Place (CIP) and Sterilization-in- Place (SIP) for both sterile and Non sterile Facility.
Developing the equipment for bulk Manufacturing facility with required controls/interlocks and safety systems as well as meeting requirements of process & safety systems with intrinsically safe/explosion proof devices.
Significantly contributed commissioning of following plants with system of ABB/Siemens/Allen Bradley PLC from SLC 500 series family to control logics:
Non Sterile Production block(8 Blocks) with all the controls from reactors to Centrifuges and dryers with required Air Handling Units(AHU’s) controls for clean room standards.
Spray dryer plant and Solvent recovery distillation column
Sterile Lyophallization plant and Crystalline Plant with Modern controls.
Boiler and other utility plant up to -70 deg .C with York systems.
Managing commissioning of a specified plant with Delta V DCS from Version 3.2 to 8.4(6 systems to meet the requirement of process) and later converted all the Delta V systems into one platform of 8.4.
Reducing down time of the plant by designing equipments & procuring them as per international standards.
Commissioning systems of Stripping column/Evaporator plant and solid/Liquid incineration plant with Modern control system as per the Zero discharge plant on liquid effluent.
Commissioning HVAC system for various type of International/Indian make Air Handling Units to meet the requirement of Temperature/Humidity & Pressure
3. Education & Training - CV/Resume Part 3 [Mandatory]
Intergraph Smart Plant Instrumentation Software powered by Intools (SPI)
Emerson Delta V DCS system at Emerson Process Management-Bombay
DuPont Safety Training programme on Process Hazard Analysis (PHA), Process Safety Information (PSI), Management of Change (MOC),Process Safety & Risk Management Programme (PSRM), Contractor Safety Management (CSM) & OMGRA programme & implementation for achieving zero incident and accident in the manufacturing facility
Yokogawa Centum XL Distributed Control System; by Yokogawa Keonics, Bangalore
Foxboro I/A Series Distributed Control System; conducted by Bells Control Ltd, Mysore
620 series PLC ,Honeywell, Pune on, and Emerson Delta ‘V’ systems at Emerson, Bombay.
4. Computer Skills - CV/Resume Part 4 [Mandatory]
Microsoft XL and word
5. Other Skills - CV/Resume Part 5 [Optional]
Can handle all instrumentation projects
6. Additional Information - CV/Resume Part 6 [Optional]
Having 18.5 Years of experience in the field of Instrumentation