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CV QA/QC, Welding, Jack-Up Rig, PPL Shipyard Pte Ltd, Singapore

QA/QC, Welding, Jack-Up Rig, PPL Shipyard Pte Ltd, Singapore

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CV/Resume ID no.: 87732

Location (Residence): Singapore, Singapore
Citizenship: India
  Native: Tamil
  Other: Hindi
Education & Experience: Work Authorization & Relocation:
  Masters in Metallurgy

Years of Experience: 3 years
Authorized to work in:
   European Union, Norway, Philippines, Singapore
Present Location:
   Singapore, Singapore
   Anywhere (International)
Category Subcategory Ability Experience
Quality (QA/QC) Quality Control Experienced 13 years
Inspection/Expediting Welding Inspection Experienced 13 years
Engineering NDE/NDT Trainee 0 year
Nuclear NDA/NDE/NDT Trainee 0 year
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Having more than 3+ years hands on experience on QA/QC, welding & electrodes, Piping, NDT, ISO Systems (QMS) & mechanical testing of welds in heavy and marine fields with different internationalities. More interested in Turn over engineering, QA/QC, & Multi task oriented activities in O&G, Marine Industries.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Work Experience

Having more than 3+ years hands on experience on QA/QC, welding & electrodes, Piping, NDT, ISO Systems (QMS) & mechanical testing of welds in heavy and marine fields with different internationalities. More interested in Turn over engineering, QA/QC, & Multi task oriented activities in O&G, Marine Industries.

PPL Shipyard Pte Ltd, Singapore (July ’08- Present)
Welding/QC Engineer
Job Profile
Project: P2022, P2028 Pacific Class 375 Jack-Up Rig
Client: Egyptian Drilling Company, Sea Drill Pte Ltd

· Co-ordinating QA/QC hull structural inspection with ABS & client
· Attending welding & materials related problems
· Exposure in ABS, high tensile, Q&T, API, carbon, stainless steel materials
· Well versed in usage of codes & standards (ASME Sec II, IX, 31.3, AWS D1.1, API 1104. ASTM)
· Monitoring documentation, inspection activities progress.
· Coordination for QA/QC meeting with client
· Interpretation of engineering drawing for hull fabrication and feedback to engineering for site suitability

Dyna-Mac Marine & Heavy Engineering Services (Pte) Ltd, Singapore (Oct ’07-June’08)
Mechanical Engineer
Job Profile
Project: Thunder Hawk Facility (Semi-Submersible FPU 5500)
Client: Single Buoy Moorings Inc.

· Establishing the method statement for the Installation and Commissioning of mechanical equipments
· Installation & Commissioning of the mechanical equipments (Heat Exchangers, HVAC systems, Pumps, Fans) for FPU, FPSO
· Hydrostatic testing of pipe lines, Interfacing the Ballast control systems with the Actuator valves , torque of pipe line flanges
· Installation of Fair Lead, Windlass for Semi-Sub Oil rig
· Preparation of MIR, ITR, ITP & OSD for Installation and Pre-Commissioning & Preservation reports for the mechanical equipments
· Preservation of mechanical equipments
· To coordinate the third party inspection for the hull welding of Semi-Submersible Oil Rig
· Man power handling for the visual inspection of welds
· Interpretation of Engineering Drawing for the fabrication and installation
· Monitoring of hull welding and outfitting progress, PQR, WPS, WQT, CQT
· Conducting the Welding Qualification test for the welders for different arc welding processes
· Yard facility development (Compressor line, Bollard Test for MOM approval, Gas line)
· Exposure includes permit –to-work systems in yard

Reason for leaving: Contract Completion
TATA Projects Ltd, Hyderabad, India (June 2007- Sep’07)
Quality Surveyor-Welding (Deputed on Suzlon Energy Ltd, Tubular Wind mill tower Fabrication Unit, Gujarat)
Job Profile

· Third party inspection of tubular Windmill tower fabrication
· Reviewing & witnessing the welder qualification test for SAW, GMAW, and SMAW process
· Reviewing the material test certificate for raw materials, WPS, PQR, CQT
· Interpretation of Radiography film
· Witnessing Dye Penetration, Magnetic Particle, and Ultrasonic Tests of will mill towers (Raw Material & welded structure)
· Visual inspection of tubular towers & welded structures
· Witnessing the submerged arc welding process (1G position) for fabrication of wind mill towers
· Monitoring the various Arc Welding process, Blasting (SA 2.5) & Painting of Windmill towers as per client drawing
· Documentation of final inspection report
· Witnessing the final dimensions (Plumb out, Shell Alignment, Tilt, Flatness, Ovality) of Windmill towers
· Monitoring of rolling, re-rolling, beveling, flange fit-up process
· Inspection of pumps, Gate Valves, Mixers, Flanges

Reason for Leaving: Overseas opportunity

ESAB Group, Chennai, India (June 2006- May 2007)
Process Engineer – Welding
Job Profile

· Evaluation of effect of process parameters on weld bead geometry and effect of flux ingredients on operational characteristics in SMAW process
· Welder training on different arc welding process
· Development of standard WPS for existing products
· Handling production & planning activities of 1 Ton electrode extrusion plant
· Studying effect of heat input on mechanical properties in Submerged Arc Welding (SAW) process
· Preparation and documentation of WPS, PQR for customer trials as per ASME section IX
· Welder Qualification as per ASME section IX
· Qualification of pipe welding electrodes for the pipe welding as per API 1104
· Dealing with customer needs on specific mechanical properties of consumables (E6013, E6010, E7018, E309Mo, E309Cb)
· Welding trials for customers (NMRL, TATA motors, Reliance, BHEL)
· Evaluation of performance of new products (stick electrodes, MIG/MAG wires, SAW wires) as per ASME
· Modification of existing, stainless, low alloy, stick electrodes for performance improvements
· Responsible for Technology Transfer of new product developments SAW Flux and Flux cored wires
· Responsibilities include approval of 2nd party and 3rd party inspection for new and existing products form TUV, BSI, BSI, DNV, ABS etc.
Mechanical Testing
· Handling of 40 Ton Universal Tensile Testing Machine, Hardness testing machine, Impact testing machine, Bend testing machine
· Nil – Ductile Transition Temperature (NDTT) testing for specific customer requirements
· Preparation of work instruction for various mechanical testing as per ASTM, EN, IS standards
· Diffusible hydrogen analysis, Microstructure evaluation & corrosion testing of weld metal
· Handling of Metallurgical Microscope, Polishing Machine, Ferritoscope, XRF Machine
· Preparation of work instruction for various Metallography procedures as per ASTM standards
· Determination of chemical composition of weld metal by wet analysis
· Exposure includes international logistics, Preparation of ISO manuals and implementation of Quality Management Systems
Quality Control
· Checking the quality of raw materials (Core wire, Flux Ingredients) as per internal specification
· Visual inspection and dye penetration testing of weldments
· Reviewing the radiographic testing reports and improving the recurring defects control in welding
· In- process inspection of welding electrodes
· Establishing the various quality control procedures for the continuous improvement of the process
· Preparation of Quality Assurance Plan (QAP) for third party inspection

Reason for Leaving: Fabrication and Inspection opportunity

Vishnu Enterprises, Chennai, India (July 2003 – July 2004)
Engineer –Fabrication
Job Profile

· Design and fabrication of tanks and small structures using AutoCAD
· Prepared ISO manuals and implemented Quality Management System for ISO 9001:2000 certification
· Supervising the fabrication process as per client requirement.
· Heat treatment (Carburizing, Nitriding, Annealing) automobile parts as per requirement
· Selection of welding consumables as per ASME Section II Part -C, according to the weld service requirements
· Co-ordination with approval bodies for the 2nd party inspection
· Preparation of WPS, PQR for the customers
· Metal Arc Welding Process training
· Effective man power utilization
· Handled Tensile testing & Hardness testing machine

Reason for Leaving: Higher Studies

3. Education & Training - CV/Resume Part 3 [Mandatory]

Professional Qualification

Degree/Specialization Institute/School University/Board Year Percentage/CGPA
Master of Engineering (M.E-Industrial Metallurgy) PSG College of Technology, Coimbatore, India Anna University, India 2004-2006 8.82*
Bachelor of Engineering( B.E-Mechanical Engineering) Adhiparasakthi Engineering College, Tamilnadu, India Madras University, India 1999-2003 78.3*
Higher Secondary Course (HSC) National Higher Secondary School State Board 1997-1999 81.08
Secondary School Leaving Certificate (SSLC) Government Higher School State Board 1996-1997 76.4
AWS Certified Welding Inspector (CWI) IQC, Chennai, India 2008 86
*First class with distinction

4. Computer Skills - CV/Resume Part 4 [Mandatory]
Operating system Windows XP, Windows 2000
Design software Pro-E, AutoCAD, MATLAB
Analysis software Ansys, Sysweld
Languages C
5. Other Skills - CV/Resume Part 5 [Optional]
Technical Training Details
· Completed IRCA Lead Auditor course in ISO 9001: 2000 QMS (Certificate No: 2006/1924) conducted by TUV India Ltd
· AWS CWI Seminar (1 week)
· 1 week implant training in BHEL, Ranipet, Vellore
· One week training in Infra-Red Camera Operation for temperature measurement on welding at IGCAR Kalpakkam, India
· 4 days training in Sysweld software application at IGCAR Kalpakkam, India
· ASNT Level-II (UT, RT, MPT, PT) from NDT Radiant services, Chennai
6. Additional Information - CV/Resume Part 6 [Optional]
Projects Undertaken

· Preparation of ‘Productivity Chart & Parameter Window’ for different Solid & Tubular wires in automated GMA welding system
· Effect of Aging treatment on Hardness of Duplex stainless steel (2205)
· Fabrication and FEM analysis of Aluminum/Epoxy composite plate
· Formability studies of Tailor Made Welded Blanks
· Performance evaluation (Mass of refrigerant, COP, Refrigerating effect) of vapor compression refrigeration system, using R12 & LPG as refrigerants


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QA/QC, Welding, Jack-Up Rig, PPL Shipyard Pte Ltd, Singapore
CV/Resume ID no.: 87732

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