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CV Instrument and Control System Superintendent, DCS, PLC and controls

Instrument and Control System Superintendent, DCS, PLC and controls

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CV/Resume ID no.: 89028

Location (Residence): Pekanbaru, Indonesia
Citizenship: India
  Native: Hindi
  Other: Indonesian
Education & Experience: Work Authorization & Relocation:
  Bachelors in Electrical and Electronics

Years of Experience: 15 years
Authorized to work in:
Present Location:
   Indonesia, Pekanbaru
   Anywhere (International)
Category Subcategory Ability Experience
Engineering Controls Experienced 22 years
Engineering Instrumentation Experienced 20 years
CV/Resume Details
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

SUB: DCS / Automation Engineer

I am at present working for PT. Riau Paper, Indonesia as Instrument and Control System superintendent. I would like to explain briefly here regarding my experience in Automation and instrumentation filed.

I started my career in Automation with NELCO, who was implementing the automation solution along with AEG for a new steel plant project. There I started working with Westinghouse DCS and I was involved in programming of DCS in PL/M language. Then I have started my career with ABB INDIA where I have independently handled engineering, installation, commissioning and startup for Automation and drives for steel plant processing lines like cold roll mill, skin pass mill, picking lines, galvanizing lines, annealing lines which are continuous process industries where instrumentation and controls as well as drive controls have equal importance with ABB Master Piece PLC as the logic controller.

For a international experience, I have moved to PT. Pindo Deli, Indonesia where I have learned lot on various controls in Paper industries and I have involved in 2 new paper machines commissioning and start up there which helped me to develop my knowledge in DCS.I have done several jobs related to DCS and PLC.

At my present job, I am working as a automation Superintendent for 2 of the best performing paper machines in the world and I was the automation coordinator for the second paper machine which started in October 2006. The present responsibility for me is much more than day to day maintenance and I am responsible for Driving and supporting Maintenance Improvement Strategies, Preparing designs, scopes, cost estimates and expenditure submissions for projects or for Maintenance Improvement Works.

In short, I am capable of handling any DCS and instrumentation jobs independently. I have good design experience and I have very good knowledge on P&ID, instrumentation, Programming of complicated logics and controls. With all my experience, knowledge and industrial exposure, I am looking forward for a challenging opportunity in the filed of industrial controls as a part of an engineering company to prove myself as a leader in this field.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Details of Work experience
September 9th 2003 till date
Position - Superintendent Control System and Instrument Department
Company - P.T. Riau Andalan Paper,Pekanbaru-Sumatra, Indonesia.

I am at present responsible for the complete automation for the one of the world best fine paper machine. Handling the complete DCS, QCS and instrumentation for the Paper machine and paper converting plant.
The Paper machine supplied by Metso with DamaticXD DCS system
The process control for the paper machine including stock preparation and chemical preparation running on ABB Advant DCS system.
The Quality Controls for the Paper machine is from ABB Accuray 1190 system
All the paper converting machines controlled by Allen Bradley PLC.
The complete instrumentation supplied by Neles, Rosemount, Endress& Hausser, Valmet.
The Kajani pulp analyzers from the Metso

Thorough knowledge on the following automation products

Damatic XD, Metso DNA engineering and maintenance
Process control and tuning of all loops.
ABB Advant and Industrial IT DCS engineering and maintenance.
Programming knowledge for Allen Bradley PLCs, Siemens PLCs.
Advanced Quality Controls for Paper Machine.
Level 1 and Level 2 controls for Paper machine.
Paper machine CD and MD controls like basis weight, caliper and moisture controls.

Detailed Job Description

Riau Andalan Kertas(Riau Paper) has Paper Machine1 in operation from 1997 (capacity 400,000tpa) and PM2 which started in October 2006(400,000tpa). The converting plant can handle a 70 % of total Paper machine production.

Job Details in PM1

1. Process Controls : I have done independently along with Metso Design Engineer, the complete software upgrade for the refiners. The programming was done online to ABB Advant system.
Program updates are carried out in Approach area in order to improve the runnability and stability of Paper machine.
Major changes in programs were done in Chemical preparation logics to improve the chemical additions to stock.
Leader for the team, which improved the process stability of stock preparation from the high-density tower to head box.

2. PM controls : I have carried out lot of important modifications to the machine control logic in order to improve the PM start up time especially in press section.
I was involved in fine tuning the steam controls for the pre dryer and after dryer in order to improve the moisture controls when paper breaks and normal running which ultimately help in easy tail threading.
Major software logic changes were done t reduce the turn up breaks in paper machine OPTI-REEL.

3 QCS process : Actively Involved in startup, commissioning and fine tuning of steam box supplied by Metso.
The complete jet wore ratio calculation upgrade was carried out and I was actively involved in the commissioning of the software.
Caliper control modifications were carried out in soft calendar in order to reduce the starring problem after paper break.
Thorough knowledge on ABB QCS system for for paper quality. Actively involved in Upgrade of ABB QCS system from MP200 to Advant system in the year 2005.

4 Winder : I have done lot of additions to the existing programs for the drive control which help to find out the root cause of the problems for emergency stops and paper breaks in Jagenberg Winders.

5 Converting : Lot of improvements were done in the sheeting area especially in palletizer and shrinking lines for wrong labels and other issues for MIS link.

Job Details in PM2

1. Paper Machine : From the date of commencement of the project in Dec 2004, I was actively involved with all the suppliers for basic engineering, detailed engineering and factory acceptance tests for the new Paper machine
I am responsible for all the automation related issues for PM2 and was representing our company for all the meetings with vendors till the start up and fine-tuning.
I was responsible for the approval of all the PM2 automation related documents and so I have a thorough knowledge on all the automation controls for the Paper machine and process controls.
Actively involved in preparing the sequence and interlocking diagrams.
Thorough knowledge in P&ID for all the process including chemical preparation and calcium carbonate plant.
Involved in software tests for Paper machine logics in Metso Paper , Finland for 3 weeks.
Refiner program development and simulation was done along with Metso and ABB in Finland.
Involved in FAT for SMART MCC at ABB , Finland.
Involved in FAT for ABB DCS controls in Singapore.
2 Chemical Process : We did complete engineering for integrating the new equipments to the existing chemical preparation.
Actively involved in preparing the sequence and interlocking diagrams.

3 Others : Actively involved with all the other vendors for basic engineering of roll handling systems, automatic warehouse and converting machines.

October 22nd 1997 till August 10th 2003:

Company - P.T. PINDO DELI PULP AND PAPER MILLS, Karawang, Indonesia.

Working as Assistant to Head of Electrical and Automation Department. Responsible for Project Management and Co-ordination functions, Installation, Testing, Commissioning and subsequent Operation, Maintenance of the Paper Machine converting plant consisting of
- Mill Wide Roll Handling and Tracking System
- Fully Automatic Intermediate Roll Storage System
- Cast Coating Machines
- Converting Machines

Detailed Job Description

1. Mill Wide Roll Handling and Automatic Tracking system : Handled the complete installation and involved in commissioning of MILL WIDE Roll Handling and Automatic Tracking system supplied by VALMET, Finland. This system consists of a MS SQL Server RDBMS system running on NT Server.
At present I am responsible as the system administrator.
I have developed lot of additional application to suit the company working procedures.
This system is integrated with 5 Siemens PLCs through Ethernet system and peripheral systems like scale, barcode readers

2. Automatic Storage and retrieval System : Involved in commissioning of RDBMS system for fully automatic Paper Roll storage system supplied by KONE Cranes, Finland. This system is based on NT and MS SQL Server.
At present I am responsible as the system administrator
3. Manufacturing Execution System design : I am a member of Core team who has done the detail specification for the MES system for the plant. The system is under approval from the management.
We have done the detail MES system requirement for the plant along with the suppliers like ABB, Foxboro ,Honeywell etc..
4. Others Programming Knowledge on all ranges of SIMATIC S5 and S7 PLC and Open communication Processors and SIEMENS MASTER Drives and HMI (Human Machine Interface). Developed an in-house Training Facility for SIEMENS Products in the Plant and developing software for the different equipment interfaces.

December 18th 1995 to October 10th 1997 :
Position - Engineer- Industrial Automation and Drives Division
Company - Asea Brown Boveri(ABB) Ltd, Bangalore, India

Worked as Engineer- Industrial Automation and Drives Division. Responsible for Project Engineering and commissioning for the Rolling mills and Processing lines automation and drives at Rourkela steel plant, India.
- Fully responsible for Engineering of Automation and Drives for Skin Pass Mills and High Speed Shearing lines. Handled the commissioning of Skin Pass mills, Cold Rolling mill.
Thorough Knowledge of PLC automation for all control functions like Winders, S-Bridle rolls, Inter-stand Tension Control for high speed Skin pass mills and High speed Sheet shearing lines which has automatic rejection systems. Has worked on ABB Master Piece PLC.
Involved in commissioning of ABB DC Drives Skin Pass mill. The drives used for the project were DCV 700 series system drives with APPLICATION Controllers controlling the drives and each of the application controllers communicating with the PLC.

January 20th 1995 to December 15th 1995 :
Position - Trainee Engineer- Hot Rolling Mill Automation
Company - Jindal Vijayanagar Steel Ltd, Bangalore ,India

Worked as Trainee Engineer- Hot Rolling Mill Automation Division. Responsible for Project Engineering for Hot Rolling mill for the new Steel plant .
- Fully responsible for Engineering of Automation and Drives for Finishing area of the rolling mill.

I was posted at NELCO, Bangalore, the Automation Supplier for the Hot Rolling Mill along with AEG - Westinghouse USA.
Worked on Westinghouse Distributed Processing Family (WDPF) Multiple Application Controllers (MAC).
Developed software for the mill interlocks, Automatic Quick Work roll change for Finishing Stands and Crop shear and Coil Box controls.

August 3rd 1994 to January 15th 1995 :
Position - Trainee Engineer- CNC Machine Automation
Company - Ace Designers,Bangalore ,India

Worked as Trainee Engineer- CNC Machine Automation Division.
- Hands on training on SIEMENS S5 PLC interface with variable Speed Drives for CNC Machines
- Responsible for Testing of Machine controls with PLC.

3. Education & Training - CV/Resume Part 3 [Mandatory]

Bachelor of Technology in Electrical and Electronics
Engineering with 2nd Rank from University of Kerala-India in the year 1993.

Training Attended
Siemens Master Drives at Siemens Jakarta
Siemens Simatic S7 PLC at Siemens Jakarta
SIX SIGMA Green Belt by UNIWORLD Consulting, Malaysia
2 months on the job training on Paper machine controls by Metso , Finland
Industrial IT AC 800M engineering and maintenance training from ABB Singapore
Metso Damatic XD and DNA DCS engineering and maintenance training
ABB QCS and Advant system training

4. Computer Skills - CV/Resume Part 4 [Mandatory]
Programming skills
5. Other Skills - CV/Resume Part 5 [Optional]
Excellent in installation, commissioning, startup and fine tuning of Automation system for industries
6. Additional Information - CV/Resume Part 6 [Optional]
An experienced in engineering of automation


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Instrument and Control System Superintendent, DCS, PLC and controls
CV/Resume ID no.: 89028

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