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CV Senior Mechanical Inspector QA/QC, Welding Inspection, Pressure Vessels

 
Senior Mechanical Inspector QA/QC, Welding Inspection, Pressure Vessels

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CV/Resume ID no.: 89932

Location (Residence): Pune 411036, India
Citizenship: India
 
Languages:
  Native: Hindi
  Other: English
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in Engineering (Production)

Years of Experience: 14 years
Authorized to work in:
   Saudi Arabia
Present Location:
   Saudi Arabia, AL Khurais
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Inspection/Expediting Plant Inspection Experienced 17 years
Inspection/Expediting Welding Inspection Experienced 22 years
Engineering Welding Experienced 22 years
Engineering Corrosion Experienced 14 years
Engineering Welding Experienced 14 years
Quality (QA/QC) Quality Control Experienced 17 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Thanks for considering my resume for a possible relocation opportunity. Presently I am working with

M/s. Saudi Consulting Services as Sr. Project Engineer on their SAPID- Khurais CPF mega project.

Working with them has given me a very good exposure and excellent opportunities for growth. Saudi

is a good place rich in culture and work but can get a bit restrictive for Internationals and their

families.

I am open to looking at opportunities which are more challenging and are also a good fit for me. I

would prefer moving to East/South-east Asian countries and also USA and Canada.

I am enclosing my updated resume for your consideration.

2. Work Experience - CV/Resume Part 2 [Mandatory]

2007 – Current Saudi Consulting Services, Damam, KSA
Senior Mechanical Inspector
• Working exclusively for their client M/s. Saudi Aramco in their Southern Area Project Inspection Division “SAPID” on their Grass-root mega project “Khurais Central Processing Facility”. at Khurias. Saudi ARAMCO is the largest global petroleum refinery.
• Worked with vendors in fabrication for ferrous & non-ferrous materials on equipments like, heat exchangers, gas compressors, pressure vessels - production traps, water oil separators & crude stabilizers & gas strippers, gigantic crude storage tanks – Diameter 92 meters, structural’s, etc.
• Design modification to suit production is also undertaken with clients’ engineering ”Consulting Service Division”, Operations Inspection Division & proponent consents in certain cases.
• Reviewed & qualified around 336 piping welders & 175 structural steel welders and 250 RTRP resin bond applicators. Also reviewed & qualified 300 abrasive blasters and coating applicators each, of APCS – 113A /1B /26 /113C-Stopaq wrap applicators /2C /17A /17B & Hot insulation.
• Conducted interviews of all contractors’ QC personnel for qualification & selection.
• Reviewed and approved materials, procedures, method statements & ITP for special processes at site as per specifications laid down by Saudi Aramco. These were based on Engineering Standards, Material System Specifications, Engineering Procedures, Standard Drawings, Inspection Procedures, Data Sheets, Product Specifications, etc.
PROJECT ASSIGNMENT:
• Worked on Crude Oil & Gas Units covering various mechanical, plumbing & structural activities for Gas Trains, Flare & NGL zone, Fabrication Shop, Materials, bought-outs, consumables & Equipments etc. at receiving, Lay down & Storage areas.
• Worked on Crude oil unit various mechanical erections and commissioning activities at various Fabrication Shops {viz: Structural, RTRP / PVC / CPVC / HDPE / CS / SS316L / UNS31254 (super-austenitic) / CuNi piping, Blasting, coating shops}, Material receiving areas, pressure testing at calibration facilities
• Involved in submittal control activities including reviewing and approving documents like procedures, method statements and ITP for all special processes.
• Participated in pressure test package reviews in line with project piping specifications, pre-punch-listing, pressure testing , field valve testing, Gaskets-Flange-hardware verification, bolt torque sequencing, welded joint NDT summary reviews and finally pressure testing at very high pressures up to 5625 psig, lay-up & reinstatement & mechanical completion certification{MCC}.
• Undertook severe action like rejection of welders and to send them for re-training by weekly monitoring and controlling welders Weld Repair Rate {WRR} on joint basis. Their tracer records were closely monitored and was involved in selection of weld joints for RT. Interviewed more & efficient crews to reduce NDE backlogs.
• Reporting deficiencies, proactive suggestions and violations through quality meetings with contractors and their Quality Management System tool, emails and corporate portal. Communicated highlights & Project Quality Index to other units.
• Successfully completed Pressure Testing, Confined Space Entry, Defensive Driving and Atmospheric Distillation training by M/s. Saudi Aramco.


October 1999 - June 2007 M/s KAPIL ASSOCIATES, PUNE
Senior Consulting Engineer
• Handling Inspection for their various projects with vendors in fabrication for ferrous & non-ferrous materials on equipments like pressure vessels, structural columns, beams, agitators, steam boilers, Thermic fluid heaters, Calsiners, product assemblies, testing, bought-outs etc. & Follow- up work. In certain cases, modification in design to suit production is undertaken. Qualified over100 welders in Pune.
PROJECT ASSIGNMENT:
• Refurbishing work for National Chemical Laboratory (NCL) which included design changes of agitators, Calsiners, furnaces, air compressor, boilers, water –softening plants, pressure pumps , vacuum pumps, reactors and spray dryers
• Expeditor for a Japanese client "JGC" for their Rio Tuba Coal Boiler Project.
• Inspection and Supervision of refurbishing work on Crude at Plant-2 and Coker Columns at Reliance Refinery, Jamnagar. The MOC for columns were Monel for Shell and Inconel for Trays and Sumps.
• Survey for Girth Flange & Tube sheet Forgings in SA350LF2 at Delhi and Ghaziabad.
• Attended Welder Qualification of 27 welders, Inspection and Supervision for refurbishing work on Diesel and Vaccum Columns at IOCL - Mathura Refinery, Mathura. The MOC used for both columns were SS410S & CS for Shell, Trays and Sumps.
• Qualifying Welders of various companies in and around Pune for last 3 years.
• Inspection and Supervision of refurbishing work on Crude, Vacuum Column of Plant-1 & Xylene, Benzene and Toulene Columns at Reliance Refinery, Jamnagar. The MOC were Monel SB127 for Shell and Trays / Sumps.
• Oracle Application 8i, SQL*Plus & D2K implemented on behalf of an IT organization M/s. Mascot Systems for their international client Toshiba Electric Company, Philippines.

September 1998 - September 1999 M/s ALFA LAVAL (INDIA) LTD PUNE
Trainee Engineer
• Completed training on CNC Horizontal Machining Centre in Machine-shop.
• Handling work force and planning WIP for production in their fabrication shop, dealing with exotic materials like Titanium, Zirconium, and Nickel etc. for equipment like Fermentors. Pressure vessels etc.
• Planning work to meet final delivery dates.
• Co-ordination of activities with Purchase, Logistics, Q.C. etc


June 1995 - June 1995 M/s KIRLOSKAR PNEUMATIC CO. LTD PUNE
Vocational Trainee
• Worked on the Shop floor as a vocational trainee on rotation in their Transmission Division, Air Compressor Division, Computerised Numerical Control Shop, Foundry & pattern making shop.


3. Education & Training - CV/Resume Part 3 [Mandatory]

EDUCATIONAL QUALIFICATION:
• Bachelor in Engineering (Production) in First Class
• Diploma in Engineering (Mechanical) in First Class

PROFESSIONAL QUALIFICATIONS
• ASNT Certified Course according to SNT-TC-1A in Radiographic Testing – Level 2 in First Class – Honors
• Certified Welding Inspector from IQS which covers All NDE techniques up-to & including Level 2 & CWI equivalent to AWS codes & ASME Sec. 1, 5, 8 & 9 specifications.
• Certified Associate Welding Inspector from American Welding Society. {Certificate No.: 07011144 Valid till January 2010}
• Completed training in RTRP “Reinforced Thermosetting Resin Pipe”, GR E & FRP
Technology covering activities like inspection and application from both M/s. Bondstrand-
Amaintit and M/s. Future Pipe Industries, in Kingdom of Saudi Arabia.


4. Computer Skills - CV/Resume Part 4 [Mandatory]
COMPUTER PACKAGES:
• Certified Course in Basic ACAD Programming & AUTOLISP Programming from ICC CADD Centre.
• Certified Course in Oracle 8.0, Developer 2000 & Visual Basic 6.0 from Tulec (Tata Infotech) Computers
• Certified Course in LINUX Install & Sys Admin LINUX Networking from Datapro
5. Other Skills - CV/Resume Part 5 [Optional]
-
6. Additional Information - CV/Resume Part 6 [Optional]
Summary

I have done Mechanical & Production engineering both in 1st Class having experience in the field of Quality/ Production/Design/Planning/Vendor Development for over 10years. Major experience is in large scale Industry on various projects. Specialisation is in the field of quality and welding. International exposure spanning from Mid-east to South Asia.


 

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Senior Mechanical Inspector QA/QC, Welding Inspection, Pressure Vessels
CV/Resume ID no.: 89932

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