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CV CSWIP 3.2, ASNT-II in RT, UT, MPI, LPT, ISO 9001 Internal Auditor, QA/QC Manager

 
CSWIP 3.2, ASNT-II in RT, UT, MPI, LPT, ISO 9001 Internal Auditor, QA/QC Manager

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CV/Resume ID no.: 90501

Location (Residence): Raipur, Chhattisgarh, India
Citizenship: India
 
Languages:
  Native: Hindi
  Other: English
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in Mechanical Engineering

Years of Experience: 18 years
Authorized to work in:
   India
Present Location:
   India, Raipur
Relocation:
   UK (in particular), United States, Australia, Canada, United States
 
Expertise
Category Subcategory Ability Experience
Quality (QA/QC) Quality Control Experienced 6 years
Engineering Welding Experienced 12 years
Inspection/Expediting Welding Inspection Experienced 7 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

MY BRIEF PROFILE

Over 18 years of experience in Heavy Engineering, Production, Project Management & Execution and Quality Assurance & Control. Having a strong technical and broad-based background with extensive knowledge of various national and international codes & standards gained while working with multinational clients.

Career started as a Welding Engineer in 1989 at M/s Larsen & Toubro Ltd., Kansbahal Works, India, which is a heavy engineering unit having a product line of Steel plant equipments, Pressure vessels and Heat exchangers, Material handling equipments and Cast products. Worked in various positions in Manufacturing, Production Engineering and Quality Control for a period of 11 years.

Joined M/s Integral Services Co.W.L.L. , Kuwait, in its Heavy Engineering Div. as a QA/QC Engineer in November 2001.This is a manufacturing and construction company having ASME accreditation of ‘U’, ‘PP’ and ‘R’ Stamps with ISO-9001 certification. Sent to Petrochemical Industries to represent the Client for a period of 6 months.

Hired by J.Ray McDermott Middle East Inc., Jebel Ali, U.A.E., in November 2002 as a Welding Engineer in the Quality Control Dept to work on pipeline and deck fabrication projects.

Joined LIKPIN L.L.C., an emerging off-shore Dubai based company in May 2004 as a Sr. Welding & QC Engineer. Promoted to the position of Project Manager for Offshore Pipeline Projects in the year 2008, March.

2. Work Experience - CV/Resume Part 2 [Mandatory]

PROFESSIONAL EXPERIENCE

APRIL 2008 TO December 2008

As Project Manager (Oil and Gas Pipeline Projects) in Likpin LLC, Dubai.

RESPONSIBILITIES

• Review of all project related specifications during bidding stage and preparation of the technical proposal.
• Assisting Estimating team for preparing the commercial proposal.
• Preparing and transmitting of technical qualifications to the client during the bidding stage for ensuring compliance of the bid.
• Preparation of all work related Procedures based on the specifications in the contract stage.
• Interfacing with Engineering section, Purchase, Operations and Sub-contractors and Quality Assurance & Control to ensure sync in all project related activities.
• Preparing a schedule for all project activities and working in accordance.
• Interfacing with Client with regard to Progress, Milestone payment realizations, Variation Orders and Technical Queries etc.
• Periodic review of statements from cost controller to track project expenses and take action to ensure positive cash flow.
• Overseeing preparation of Project Dossier after completion of the Project.

PROJECT HANDLED

Client: Dubai Petroleum Company
Scope: Installation of 2 x Water Injection, 8 inch diameter Pipelines in Fateh Field.


MAY 2004 TO MARCH 2008

Sr. Welding & QC Engineer with LIKPIN L.L.C., Dubai

RESPONSIBILITIES

• Review of all Pipeline Welding, NDT and Field Joint Coating specifications for the project to qualify deviations, queries or concessions from the client.
• Deciding the most suitable / economical welding process for the pipe lay within the specification based on the time available, barge cost and no. of welding stations available.
• Preparation of Welding, NDT and Field Joint Coating procedures specific to the projects in line with the client specifications.
• Qualification of Welding Procedures and submission of PQR documents for client approval.
• Training and Qualification of the welding crew on the qualified procedures on the barge before mobilization. This includes pipeline and structural welding for the project.
• Hiring of NDT and Field Joint Coating services.
• Initiating all procurement for the firing line requirements based on a prepared check-list for the project. This includes welding machines, consumables, line up clamps, field joint coating and foam infill materials and welding inventory / tooling for the welding activities.
• Handling / overseeing all QC activities for Pipe-lay, Tie-In welds, Riser installations and other structural work on the top sides during offshore deputation.

PROJECTS HANDLED

• QPD Offshore Facility Construction Project.
The scope of work included pipe lay of nearly 61 KM of 8 and 10 inch gas pipe lines in Qatar Offshore with installation of 3 nos. of Jackets.

• Salman Offshore Facilities EPC-3
The scope of work included pipe lay of 4, 6, 8, 10, 14, 20 and 36 inch sour service pipe lines in Iran Offshore.


• South Sumatera – West Java Gas Pipeline Project Phase II for PGN, Indonesia
Project ongoing for laying 165 KM, 32 inch Onshore, Offshore and Shore approach pipelines.


NOVEMBER 2002 TO MAY 2004

QA/QC Engineer (Welding Engineering) with J.Ray McDermott Middle East Inc., Jebel Ali, UAE.

RESPONSIBILITIES( QA/QC)

• Visual inspection of piping spools.
• Coordinating NDT requirements of shop and field weld joints in the spools as per line class requirements in the specification.
• Punch listing of piping before hydro-test.
• Monitoring Hydro-test and Leak test activities.
• Re-instatement of piping and final punch listing clearance with the client.
• Inspection of other activities like Pickling, Passivation of stainless Steel lines, Endoscopy.



RESPONSIBILITIES( WELDING ENGINEERING)

• Preparing welding execution plan based on client specifications.
• Running welding procedures for the project as per the execution plan. This includes monitoring parameters, determining the test plan , documentation and submission to the client.
• Welding consumable control like inventory, in-house batch testing etc.
• Qualification of welders and operators project wise in the shop and yard.
• Allied activities like writing method statements on distortion control, improving productivity, automatic welding systems etc.


MAJOR PROJECTS HANDLED

• Off-shore oil platform for Elf Petroleum Nigeria Ltd.
• Off-shore platform for Azerbaijan International Operating Company.
• Sub-sea pipeline for Raslaffan offshore export project, Qatar.
• Azerbaijan International Operating Company. ( Phase -2 )



AUGUST 2002 TO NOVEMBER 2002

Worked on behalf of Petrochemical Industries, Kuwait, as an Inspection Engineer in the Urea Granulation
Project- Plant B.

RESPONSIBILITIES

• Review and approval of Contractor's work procedures like WPS, WPR, WPQ ,
Test Plans and all NDT procedures.
• Witnessing tests for procedure qualifications and performance qualifications.
• Overseeing and coordinating all inspection activities concerned with the project
on behalf of the client which include Materials, Pipings, Weld fit-up, Visual,
NDT, Painting and surface preparation Hydro-test , Wrapping & Coating etc.
• Interacting with associated areas like Civil and Piping personnel to coordinate all
inspection activities required for the progress of the project.

NOVEMBER 2001 TO JULY 2002

Worked with M/s Integral Services Co. W.L.L. ( One of the Leading construction & manufacturing
companies in Kuwait) as a senior quality control engineer.

MAJOR PROJECTS HANDLED

• Upgradation of Desalter & Desalination Plant for Kuwait Oil Corporation, Kuwait.
• Offshore Survey of Submarine Pipelines for Kuwait National Petroleum Company.
( Geophysical and Cathodic Protection )
• Manufacture and Installation of two nos. of Crude Oil Heaters for M/s Joint
Operations, Wafra, Kuwait.

RESPONSI BILITIES

• Receipt Inspection of raw materials including plates, structurals, pipes and other wrought products.
• Preparation of QAP, Welding Procedures, Hydro test and Pneumatic test
Procedures, Calibration Procedures etc.
• Welders’ Performance Qualification and maintaining qualification records.
• Preparation of Welding history sheets and Material trace-ability reports.
• Inspection of piping, vessels and structural as per relevant ASME and
AWS codes of practice in the shop and at site.
• Preparation of Survey reports relating to offshore survey jobs.
• Interaction with Third Parties and Clients during external inspections.
• “U” , “PP” and “R” stamp renewal for the Heavy Engineering Div. of ISCO.
• NDT certification course for NDT center at QA/QC Div. of ISCO.


JULY 1989 TO OCTOBER 2001

Worked with M/s. Larsen & Toubro Ltd., Kansbahal works (A renowned and one of the biggest heavy engineering companies in India) as Welding Engineer / Quality Control Engineer.


MAJOR PROJECTS HANDLED

• Bokaro Steel Plant Modernization.
Manufacture of components for Slab Caster.)
• Manufacture and Installation of Shaft Reduction Furnace and Melter Gassifier for
Jindal Corex Steel Ltd.
• Fabrication of Heaters for IOCL Barauni.
• Heat Exchangers ( Recuperators) for TISCO.
• Manufacture of Torpedo Ladle Cars for TISCO and VSP.
• Digesters (Pressure Vessels) for BILT, Ballarpur.
• Manufacture and Erection of Assembly Line for mass production of 4000 HP.
Locomotives at Varanasi. ( Visited General Motors, Canada in February 2000)

• ISO – 9001 Documentation of quality procedures and Instructions and preparation of Quality Manual for L & T , Kansbahal works.
• Setting up of a Welding Technology center to run welding procedures, qualifications of welding operators and carry out R & D activities to reduce cost of manufacturing.


RESPONSIBILITIES

• Planning and Co-ordinating various stages of inspection in order to comply
with QAP including raw material inspection, scrutinizing material certificates, in- process
inspection during various stages of fabrication and final inspection at site.
• Making Welding Procedures and Qualifying them as per the job requirements with
welding processes ( SMAW, GMAW, SAW and GTAW).
• Finalizing joint designs with Engg. and applying the same in the shop towards quality and
economy.
• Supervising critical production weldments to ensure compliance with WPS and also monitor the
sequence to limit distortion.
• Selections of welding process and consumables with Engg. towards quality and economy.
• Qualifying welders and welding operators internally as well as through Authorized
Inspection Agency..
• Visual inspection of welded components as per relevant code of inspection.(DIN,AWS,
ASME)
• Coordinating all applicable NDT activities on tested joints as per QAP.
• Interaction with Third Parties and Clients to comply with the QAP during joint inspection and
Hydro/ Pneumatic Tests etc.
• ISO – 9001 Documentation of quality procedures and Instructions and preparation of Quality
Manual for L & T , Kansbahal works.
• Setting up of a Welding Technology center to run welding procedures, qualifications of welding operators and carry out R & D activities to reduce cost of manufacturing.


3. Education & Training - CV/Resume Part 3 [Mandatory]

PROFESSIONAL QUALIFICATION

• Bachelor of Mechanical Engineering with 78 % aggregate in the year 1989 from university of Calcutta.
• CSWIP 3.2 ( Senior welding Inspectors’ Certification Course)
• ASNT Level - II in (PT,MT ,UT & RT)
• Internal Auditors Course from QMI.


4. Computer Skills - CV/Resume Part 4 [Mandatory]
COMPUTER SKILLS

• Having working Knowledge of MS-Office, AutoCAD 2000 & Microsoft Project.
5. Other Skills - CV/Resume Part 5 [Optional]
Production Engineering in a Heavy Engineering Works
6. Additional Information - CV/Resume Part 6 [Optional]
TECHNICAL SEMINARS AND TRAININGS ATTENDED

1988 : All India Inter Engineering Academic Meet.
1989 : All India Inter Engineering Academic Meet.( Placed Second)
1992 : Welding Engineers Course at IIW, Tiruchhirapally.
1995 : Welding for Engineers, WRI- Tiruchhirapally.
1995 : Protective Maintenance Welding Course.
1996 : Technical paper presentation for Bug –o – systems, Pittsburgh
1997 : PCT Course on welding metallurgy, Technology & Quality Assurance
1997 : Technical paper presentation at National Welding Seminar
1998 : Computer for Office Automation, Seenet Pvt. Ltd..
1998 : Internal Auditor Training Course, QMI.
1999 : Executive Development Program, L & T.
1989 to 2001 : Visiting Faculty at Indian Institute of Productions Management, Kansbahal.
2004 : Engineering Critical Assessment ( conducted by TWI )
2007: Design of Oil and Gas Pipelines, Advanced Design of Oil and Gas Pipelines


 

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CSWIP 3.2, ASNT-II in RT, UT, MPI, LPT, ISO 9001 Internal Auditor, QA/QC Manager
CV/Resume ID no.: 90501

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