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CV Welding inspector, QA/QC Inspector for Maersk Oil Qatar offshore oil operations (MOQ)

 
Welding inspector, QA/QC Inspector for Maersk Oil Qatar offshore oil operations (MOQ)

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CV/Resume ID no.: 90905

Location (Residence): ramanathapuram, India
Citizenship: India
 
Languages:
  Native: Tamil
  Other: Hindi, Tamil
 
Education & Experience: Work Authorization & Relocation:
Education:
  Bachelors in chemistry

Years of Experience: 13 years
Authorized to work in:
   United States, Angola, Bahamas, Bahrain, Congo, India, Indonesia, Kazakhstan, Kuwait, Malaysia, Maldives, Oman, Puerto Rico, Qatar, Singapore, Thailand, United Arab Emirates, Yemen
Present Location:
   UAE, abu dhabi
Relocation:
   Anywhere (International)
 
Expertise
Category Subcategory Ability Experience
Quality (QA/QC) Quality Control Experienced 20 years
Inspection/Expediting Welding Inspection Experienced 20 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Dear Sir,

I have good knowledge in QA/QC (welding & painting) activities like Pressure vessel Inspection, welding, NDT, painting etc, I have worked in Qatar, Muscat, Dubai and Saudi Arabia. Now I am working GASCO project in Abu Dhabi as a Third party inspector (TPI). I have handled many shutdowns when I was working with Moq/Qatar (Offshore oil production platform).
Kindly I request you to consider my CV for the above post.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Professional Experience:

Having more than 13 years experience in Plant Inspection, Quality control, Surveillance,
Execution, Supervision, Co-ordination, Welding, Testing, Training, /Organizing,
Conducting WQT'S and PQR`S, Documentation, Dimensional Checks,
Evaluation/Scrutiny of test results/ reports,
R.T. Film interpretation and all NDT techniques (UT, RT, MT, PT). Vacuum box testing,
Holiday detection, Hardness testing, Hydro-testing for pipelines, tanks, pressure vessels,
Heat exchanger, Static equipment's, etc…in various fields like Onshore/Offshore Platforms,
Wellhead's Rigs/Barge, Cross Country Pipelines, Fertilizer, Gas plant, Refinery,
Petro-chemical, Desalination Plants, fabrication yards etc.
Supervision / Inspection duties covering grit blasting, mechanical cleaning to recognized international standard continual inspection of all coating related works, monitoring climatic conditions, ,measurement of film thicknesses, Destructive testing, Non destructive testing and Holiday testing etc,.
Responsible for ensuring QA/QC system is in accordance with project specification, monitoring all shop and field activities for both welding and painting.
Familiar with most of the BS 5500, ASME SEC VIII, IX, II, V, B31.3, AWS D 1.1, API-1104, etc, standard /codes.


Job Knowledge:
QA – QC Inspection / Supervision & Co-ordination:

Welding Inspection:
Preparation of QA – QC procedures, WPS, Inspection & Test plan (ITP), weld map, NDT procedures, Quality auditing
Experiences, for example Quality Management Systems, Quality Plans, Quality Assurance/ Quality Control Procedures.
Qualifying welding procedures, welder’s performance, Fabrication & welding Inspection in the field of construction and Erection, Inspection of pressure vessels, storage tanks, process piping, pipelines, Visual Inspection, Dimensional Inspection, & Documentation.
Piping Inspection during Construction & Maintenance as per P & ID with pipeline numbering system. Inspection
of offshore pipelines & Structure’s.
Witnessing of hydrostatic / pressure testing of piping & valves. Materials Inspection.
Plant Inspection, Visual corrosion survey of piping & oilfield static equipments.
Familiar with good working knowledge, and use of International Codes and Standard
Possess good knowledge in the interpretation of ASME, API, ANSI, BS Codes & specifications applicable for
the Inspection of steel fabrication.

Painting Inspection:
Having good knowledge in Corrosion Inspection, Surface Preparation, Painting Systems, Inspection &
Using the Inspection Instruments & Gauges.
Supervision / Inspection duties covering grit blasting, mechanical cleaning to recognized international standard continual inspection of all coating related works, monitoring climatic conditions, ,measurement of film thicknesses, Destructive testing, Non destructive testing and Holiday testing etc,.
Preparing site inspection reports, annual maintenance survey report, attending QC meeting with clients and sub-contractors,
Responsible for ensuring QA/QC system is in accordance with project specification, monitoring all shop and field activities for painting.
NDT Background: Posses thorough practical knowledge in UT, RT, MT, PT & the operation of NDT equipments
UT: Flaw detection – All configuration of welds, Forgings, Castings, die –block & Corrosion survey of oilfield equipments.
RT: Radiation Safety Aspects, Radiographic techniques by both X & Gamma ray of welds, Castings& other components.
Radiographic Interpretation as per various acceptance standards.
MT & PT: Different configuration of welds, castings, forgings materials & etc.

Employment History:

Jan’ 2009 to till Present : M/S. ABSG Consulting Inc, Abu Dhabi, U A E,
Position : Third Party Inspector (Welding / Piping Inspector),
Client : GASCO (Abu Dhabi Gas Industries Ltd), Abu Dhabi,
Project : Habshan Gas Complex Expansion Project (HGCE).

Job Responsibility:
 Ensure and monitoring the effective quality control performance by contractors at fabrication and installation of piping, structural and painting jobs.
 Preparation of stage inspection Reports as per ITP.
 Review the project specifications, QCP, NDT procedures and method statement of contractors.
 Witnessing and monitoring the procedure qualification (WPS, PQR), welder qualification, production welding and non destructive testing (NDT) like RT, MPI, PT and UT as per relevant codes and specifications.
 Interprets the RT films as per acceptable standards, review all NDT results and accepting as per applicable standards, review and monitoring all fit up, welding, preheating and PWHT as per WPS and specifications
 Controlling and monitoring the welding consumables baking and storage.
 Controlling and monitoring the Welder performance in production.
 Review and Inspection of MTC, raw materials, plates, pipes, valves, fittings, welding consumables as per acceptance codes and standards.
 Witness of mechanical testing at lab
 Issued NCRs for violation found during inspection.
 Review the test package and witnessing the hydro test, pneumatic test, service test, pigging and flushing as per applicable codes and procedures.
 Inspecting and monitoring of mechanical clearance of on plot and off plot piping and structural jobs.
 Carried out the reinstatement of piping after hydro test.
 Inspection carried out the blasting, painting and coating as per specification.
 Monitoring ambient conditions like surface temperature, relative humidity, Dew point, etc.
 Monitoring the storage and handling of painting materials.
 Prepare weekly progress report and attend QC and progress meeting every day and weekly.

April’2008 to Dec’2008 : M/S. National Contracting Company (NCC-CD), SAUDI ARABIA.
Position : QA/QC Inspector (ARAMCO APPROVED WELDING INSPECTOR).
Client : SAUDI ARAMCO.
Project : Qurrayah Sea Water Treatment Plant Expansion (QSWP).

Job Responsibility:
 Experience in projects / technical support, presently working as a QA/QC Welding inspector in Qurayyah Sea Water Injection Plant in M/s Snamprogetti behalf of M/s National Contracting Company (NCC-CD), KSA.
 QC activities related to Fabrication /Erection /welding of piping, Pipe Mill, storage tanks in accordance with API-1104 / API 650 / API 620 / ASME B 31.3 and project specification.
 Responsibilities also include preparation of Inspection test Plan, WPS/PQR/WQT/QC procedures / relevant QC documents / test Packages.
 Well versed with engineering and construction drawings, specifications, procedures, manual and symbols
 Mechanical QC Inspection activities and coordination
 Expertise in Welding & Fabrication Inspection of Structural, Pipes and pressure vessels
 Inspection of spools fabrication, pipe spools, spools erection, pipe alignment and supporting..
 Ensuring that material traceability is maintained during site welding /construction activities
 Welding (Procedure, inspection, fabrication, testing, pre-commissioning, commissioning, Quality Control) for pipelines, pressure vessels, storage tanks, structures and other integrity requirements;
 Non-destructive evaluation techniques (inspection & procedure)
 Quality Assurance of equipments, pipeline, piping accessories, and other materials.
 Welding parameters such as voltage, current, polarity and travel of speed. Monitor welder performance.
 Random inspection of welding electrode type and sizes and baking condition during production
 Preparation of day-to-day activities, progress monitoring and reporting.
 Preparation of welder performance and evaluation of Percentage of repairs
 Preparation of daily progress welding log report and daily welding summary sheet.
 Visual inspection as per codes and standards.
 Liaison with NDT /heat treatment crews where required.
 Preparation of punch list, Tie-in joints.
 Preparation of isometrics and other relevant sketches
 Undertaking line checking through isometric drawing, P&ID

March’ 2007 to April’2008: M/S. Gulf Marine Maintenance & Offshore Services (GMMOS), Dubai.
Position: QA/QC Inspector. (Pressure Vessel).
Client: QAT OF LLDPE PLANT (SNAMPROGETTI), QATAR.
ARAMCO KHURSANIYAH PROJECT (SNAMPROGETTI), SAUDI.
DOLPHIN ENERGY (PLENTY FILTERS), Abu Dhabi.
EPC HARWEELCLUSTER PHASE II FACILITES, PDO, OMAN.
ONGC- (Vasai East Development Project VEDP), INDIA.
Job Responsibility:
Worked as a QA/QC Welding Inspector for M/s.Gulf Marine Maintenance & Offshore service (GMMOS) at Jabal Ali, Dubai. (UAE).Works executed mainly on Pressure Vessels inspection, (Cs + Incoloy 825 Cladded Knock out Drums) Preparation of Weld map, Inspection test plan. (ITP),Preparation of MDR’s,Praparation of Weld summary sheet, Visual Inspection, Dimensional inspection, Hydro-testing for Pressure Vessels, Liaison with NDT team at site,(RT,UT,MT & PT) review of NDT reports and interpretation of RT films.
Preparation of Material traceability, Material Organizing, Conducting WQT'S and PQR`S, Documentation, Dimensional Checks, Evaluation/Scrutiny of test results/ reports.

 Study client contract specification / technical requirements, drawings etc, and prepare Inspection & Test Plan (ITP)
In accordance with International Codes & Standards / client contract specification requirement.
Prepare Project Welding Plans, Weld & NDE Map.
 Monitor & Control the Fabrication activities as per ITP / Contract Specification / Codes & Standards.
 Preparation of welder performance and evaluation of Percentage of repairs.
 Preparation of punch list, Preparation of dossier records and submitting for approval to the higher authorities. Maintaining of all inspection reports and related documents in QA/QC dept.
 Repair attending and eliminating weld defects by taking adequate precautionary Measures, preparation of weld maps, maintaining of weld records. Maintaining NDT records.
 Final dimensional verification as per approved drawings.
 Execute Welding, NDE Inspection, Radiographic film interpretation & evaluation.
 Inspection of incoming Raw Material, Welding Consumables.
 Overall Quality control project responsibilities, such as Interaction & Co-ordination with clients & other departments, such as design, planning, projects, production, welding & NDE etc.
 In Process Inspection – Various stages of Material Identification & Tractability, Review & Verification of MTC, Fit up welding & NDE Inspection, Heat treatment, Surface Preparation, Protective Coating / Rubber lining, Leak tightness tests (Hydrostatic & Pneumatic), Final Inspection, Functional tests as applicable up to dispatch inspection, Inspection & Test Equipment Calibration & review of calibration T.C.
 Prepare of Inspection Reports & QC Data dossier.
 Monitoring pre heat and post weld heat treatments of pipelines and pressure vessels.
 Co-ordinate with Clients, TPI / AI (EIL, Bureau Verities, Lloyd’s Register, ABS, Moody International, Velosi).
 Familiar with good working knowledge, and use of International Codes and Standard,
Such as ASME SEC II, V, VIII, IX, ASME B31.3, AWS D1.1, BS 5500. API: 1104.

March’2003 to March’2007: M/s. Maersk Oil Qatar (MOQ) offshore , Qatar.
Position: QA/QC Inspector (Client side).
Project handled:
Maersk oil Qatar, (Offshore Oil Production Platform).
Job Responsibility:

Worked as a QA/QC Inspector for Maersk Oil Qatar offshore oil operations (MOQ) at AI SHEEN FIELD fields. Works executed mainly on stream inspection of separators, boots, storage tanks,
Wellhead X’mas trees, flow lines, limnology survey of main oil for assessment of corrosion, erosion,
And laminations and decide for remedial actions. Carried out RT, UT, and MT & PT on weldments
Of piping and structural.
1. Hook up of Flow lines: Hook up surface flow lines in jackets from Christmas tree to production manifold and its associated secondary facilities using hookup Barge /Platform in offshore “Al Sheen field” fields.
2. Test Separators: Erection, Installation and hook up of test separators using approved lifting procedures in wellhead platforms in upper “Al Sheen field” field. The job involves lifting of 10 tones test separators from
Sea level to 16.5 meters height.
 Visual inspection for internal cleaning of columns vessels, heat exchangers as per company requirements.
 Hydro test inspection for heat exchanges Burners, pipes and Air fin coolers
 Alignment and levelness inspection for pump and motors
 Welding visual inspection for internal tray welding and heat exchanger tube bundle welding
 Hydro test inspection for all types of mechanical valves like gate, globe butterfly, safety valves etc
 Inspection for modified and rectified steel structures and platforms as per drawings
 Co ordinates with clients
 Inspections status reporting to higher management & maintaining inspection status.
 Internal inspection of all types of pressure vessels, columns, reactors, heat exchangers, steam drums, storage tanks, spheres, furnaces and various type piping services and convention coils etc,.
 Offshore structure like jacket, platform, decks, bridges, pipe way/jetty trestle, pipe supports & piping.
 All welding activities by GTAW, SMAW, SAW, FCAW and GMAW processes.
 Repair and patch or doublers plate welding on the floor plate of crude storage tanks.
 On stream sleeve or patch plate welding on various processes piping and crude oil loading piping by closely monitoring the welding parameters as per the company approved HOT TAPPING procedure based on the international standards.
 Destructive testing of the test coupon of bend test (root and face) for welder qualification.
 Inspection of pipe supports and its structures, assessing their condition and recommend for repair/replacement where it is required.
 Welder qualification test for multiple positions as per approved WPS.
 Welding inspection on the repair of pressure vessels, pipelines, associated items of equipment and replacement projects.
 Supervise and all maintenance painting works as per the list provided by maintenance department.
 Inspection duties covering surface preparation, primer application, base coat and top coat inspection. Preparing QA/QC documents.
Offshore Safety Training Course:
 SEA SURVIVAL,
 H2S & BA,
 BASIC FIRE FIGHTING.
Oct’2002 to March’2003 : M/s. Sigma Inspection Services, Abu Dhabi, UAE.
Position: Corrosion Survey Inspector, Angola, (South Africa).

Job Responsibilities:
Worked as a Corrosion Survey / NDT inspector for AHMED RIG (ANGOLA) and carried out various types of NDT and welding inspection for corrosion oil tank, pipe, oil storage tank Carried out extensive Welding Inspection and UT Scanning for AHMED RIG and various types of NDT like visible dye entrant, wet fluorescent penetrant, magnetic particle inspection, and wet fluorescent magnetic particle inspection.

 Complete UTG Inspection on steel wall plates.
 Welding Inspection in port side Bulkhead steel plates in Tank, as per the codes and standards,
 Maintained complete records as per the International Codes and Standard,,
 Maintain the Daily Inspection report, Flash report and weekly Inspection report for meeting.
 Monitoring performance of the welder through various NDT methods. Daily inspection of weld metals, Welding parameter checking, Interpretation of RT Films.
 Responsible for various NDT activities like visual inspection, UT, MT & PT and ultrasonic thickness gauging, corrosion survey of pipes, thickness measurement of columns, storage tanks, and machining components for Rig.

July ‘2001 to Oct’ 2002 : M/s. Hi Tech Inspection Services, Muscat, Oman.
Position: Welding / Piping Inspector,
Project handled: (Petroleum Development of Oman).
C31/0048 SN – SR 12” X 30 KM Gas pipeline.
Emergency Gas Pipe Line – 6”X 26 KM (Sairaval – Nathi).
Job Responsibilities:

 Inspections of off plot / on plot piping/pipelines fabrication for various well head flow lines like Nainatha, Nairaval, Nathi etc, .As per SP1174/API1104 and SP1173/B31.3.
 Responsibility for Mechanical activities like Welding, Piping, NDT etc.
 Inspection of welding (check joint fit-ups, Valve orientation, flow direction, Piping fit-ups and all visual inspections)
Involved in Piping, Replacement of Valves, Flanges, Modifications of Pipe lines etc.
 Witnessing welder qualifications and destructive testing.
 Viewing RT films and other NDT reports.
 Monitoring hydro testing activities as per the client requirements.
 Prepare and submitted the test packs for the completed flow lines to the client’s representative.
 Liaising with the welding engineer on welding procedure specifications (WPS) draft generation.
 Arranging equipment and personnel to complete any weld procedure qualifications.
 Identifying the need for further welder training
 Liaising with the construction coordinator and welding engineer on the availability of qualified welders for projects.
 Witnessing of Hydro static test, NDT Test etc.
 Preparation of Hydro test package prior to testing and prepare the Punch List.
 Co-ordinate for NDT activities.
 Liaison with Client/Third Party for Inspection requirements.
 Monitoring of Piping, Welding, NDT activities and Visual Inspection of Welding Joints.
 Preparing the daily progress reports.
 Maintaining Quality Records as required by company and specified in the Documented Procedures/Plans.
Other Courses and Seminars:
1. Safety induction training,
2. H2S (hydrogen sulphide) awareness and escape,
3. PTWS (Permit to work system) training,
4. Basic fire protection safety course.

Jan’1996 to July’2000 : M/s. KGB Inspection Services, Trichy, India.
M/S. Excel Industrial Services, Chennai, India.
Position: Senior NDT inspector (Site In charge).
Project handled:
PPN Power Project, Tamil Nadu India.
Bharath Heavy Electrical Limited (BHEL) – Trichy, India

Major Projects Executed as a NDT Multi Technician:
Radiography testing:
Radiography of Stainless steel tubes for Indian Space Research Organization.
Radiography of Aluminum vessels for National Thermal Power Corporation.
Radiography of Titanium coils for Titanium equipment and Anode manufacturing Co. under the inspection of Lloyd.
Radiography of welders’ test pipes and plates.
Interpretation of Radiographs as per various Acceptance Standards.
Ultrasonic Testing:
Ultrasonic Testing of Structural & Pipe Welds, Castings, Forgings, Shafts for various clients of Industrial X-Ray Inspection Company.
Ultrasonic wall thickness survey of petrol storage tanks for Hindustan Petroleum Corporation Limited, India.
Ultrasonic wall thickness survey of oil pipelines in Madras port trust.
Magnetic Particle Testing:
Magnetic Particle Testing of Welds, Castings, Forgings & Shafts.
Dye Penetrant Testing:
Ferrous & Non ferrous metals, Welds, Casting & Forgings.

Plant / Project / Welding / Maintenance Inspection.
Brief Responsibilities:

 Welding Inspection of cross country pipeline, Hot tapping, onshore & Offshore Piping for DSS, CU-NI, NACE- CS, SS & LTCS materials.
 Corrosion monitoring of on/off-plot piping, flow lines and static equipments Inspection for Storage Tanks,
Pressure vessels, Hull structures, Pipelines, and Reformer Tubes for residual life assessment.
 Preparation and review of WPS and witnessing PQR &WPQ for various projects.
 Raw material inspection of Carbon steel, Nace carbon steel, alloy steel & duplex stainless steel on various
Products like Pipes, tubes, fittings, Plates, valves and Forging which includes Check testing of materials.
 In process inspections like fit-ups, welding & NDT inspection, Dimensional Inspection, Hydrostatic Test,
Pneumatic Test and Vacuum Test for various items like Dished Ends, Pressure Vessels, Process Tanks,
and Heat Exchangers and Piping components as per relevant codes & standards
 Painting, coating and blasting Inspection of Pipeline, Piping & Structural work.
 Inspection of blasting surface preparation, soluble salt contamination test, paint application, adhesion test,
 DFT verification and holiday & pinhole test verification.
 Shutdown inspection of Vessels, Columns, Tanks, Filters, gas dehydration units, knockouts, Separators,
Reactors, Reformers & Piping for various Petrochemical industries & Refineries in India and abroad.
 Witnessing Relief valve setting, testing and maintaining records in system
 Preparation and review of Test Packs and as built Drawings for various projects.
 Liaison with NDT team at site, review of NDT reports and interpretation of RT films.
 Inspection of Lifting Equipment like Overhead Crane, Mobile Crane, Runway beam, winches, side booms,
Chain blocks, Lever hoist, shackles, hooks, slings, eye bolts etc.
 Implementation and review of Contract Quality Plan, Contract Specific procedures, Quality Control Plans & work.
Instructions etc
 Familiar with most of the BS 5500, ASME SEC VIII, IX, II, V, B31.3, AWS D 1.1, API-1104, etc, standard /codes.

Project Responsibilities Held:
 Planning for Inspection during pre in and post contracts.
 Welding, piping and mechanical inspection.
 Documentations and verifications of welding data.
 Co-ordination activities, preparing and updating daily NDT repair status.
 Interpretation of radiographs.
 Inspection and control of welding consumables.
 Dimensional and visual inspection of weldments and fit-ups.
 Inspection and verification of materials and fittings as per contract specification.
 Prepare hydro test packages.
 Issue NCR’s for violations found during inspection.
 Planning for Inspection during pre in and post contracts.


3. Education & Training - CV/Resume Part 3 [Mandatory]

Educational Qualification : B.SC (Bachelor of Science).

Technical Qualification : Certified Welding Inspector (CSWIP 3.1) TWI.

Non Destructive Testing (NDT) : ASNT LEVEL II IN
• Ultrasonic Testing (UT),
• Radiography Testing (RT),
• Magnetic Particle Testing (MT),
• Dye Penetrant Testing (PT),
• Radiography Film Interpretation (RTFI).


4. Computer Skills - CV/Resume Part 4 [Mandatory]
Computer Knowledge : Microsoft Office Software.
5. Other Skills - CV/Resume Part 5 [Optional]
Professional Certification : Qualified Radiation Protection Officer.
6. Additional Information - CV/Resume Part 6 [Optional]
-


 

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Welding inspector, QA/QC Inspector for Maersk Oil Qatar offshore oil operations (MOQ)
CV/Resume ID no.: 90905

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