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CV Vibration Analyst Condition monitoring Reliability Rotating Equipment CBM Predictive Maintenance

 
Vibration Analyst Condition monitoring Reliability Rotating Equipment CBM Predictive Maintenance

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CV/Resume ID no.: 91204

Location (Residence): SINGAPORE, Singapore
Citizenship: India
 
Languages:
  Native: Tamil
  Other: English, Hindi, Telugu
 
Education & Experience: Work Authorization & Relocation:
Education:
  Vocational in DIPLOMA IN MECHANICAL

Years of Experience: 13 years
Authorized to work in:
   India, Singapore
Present Location:
   SINGAPORE, SINGAPORE
Relocation:
   Singapore
 
Expertise
Category Subcategory Ability Experience
Engineering Maintenance Experienced 20 years
Engineering Reliability Experienced 12 years
Engineering Gas Turbines Experienced 20 years
 
CV/Resume Details
 
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]

Wish to work in a Organization for challenging the improvement in Asset reliability and Profit Management, and impart my activities in the following areas
1. Develop Predictive / Proactive Maintenance.
2. Develop innovative team of Condition Monitoring.
3. Introduce innovative maintenance practice to achieve the above goal.

2. Work Experience - CV/Resume Part 2 [Mandatory]

Experience Total –years
Condition Monitoring (Vibration ,Oil & NDT) – 13 years
Plant Erection & Maintenance – 6 years


1. Present in Singapore Since July 2007 Working Since18 months
Designation Field Engineer – Machinery Diagnostic Services
Company GE Energy, Optimization & Controls (Bently Nevada Products)

2. Previous-1 in Kuwait July, 2006 to April 2007 (10 months)
Designation Engineer- Rotating Equipment Support
Company Kuwait National Petroleum Company, Mina Al Ahamati Refinery
Deputed by ISCO W.L.L, Kuwait
Plant Capacity 450,000 bpd
Area RMA, Gas Plant, Utilities, Sulphur Plant and Pier & Storage Facilities,
Responsibility Carry out Condition monitoring Program for 3250 machineries
Provide support to maintenance Team in term of following activities
Work Shop- Supervise Balancing job for Critical machines.
Verify the Clearances of seals and bearing during the assembly of critical machines.
Maintenance RCFA for Chronic and repetitive failures.
Projects Selection and verification of technical details for Machinery Management System for New and upgrading machinery.



3.. Previous 3- Libya December, 2003 to January,2006 (2 years 1 months)
Designation: Engineer- Condition Monitoring
Company: Global Steel Holding Ltd (ISPAT Group) , London
Project: LISCO (Libyan Iron & Steel Company, Libya)
Plant Capacity 1.3 million Ton / year
Responsibility: In-charge of Condition Monitoring and responsible for implementing Preventive & Predictive maintenance for 1970 rotating Equipment
Support to Maintenance Team on Major overhauling of Rotating machines and Shutdown of the plant.


4. Previous 4: India April, 1996 to Dec, 2003 & March 2006 to July 2006 (8 years 2 months)
Designation: Manager-- Condition Monitoring & Technical Services
Joined as Engineer in April1996 (Technical Services)
Company: SPM Instrument India- JV of SPM-Sweden & Dealer of DLI,Predict, & Fixturlaser
Responsibility Product Support and Make revenue through Condition Monitoring Consultancy Services

5. Previous 5: India August 1989 - April 1996 (6 years 9 months)
Designation: Site Supervisor
Company IGP Group- Chennai
Responsibility Erection / Commissioning and Maintenance of static and rotating Equipment in process plant..


3. Education & Training - CV/Resume Part 3 [Mandatory]

Qualification

Technical Diploma (3 years) in Mechanical Engineering Passed in 1989 (81%)
Institute: Virudhunagar S.Vellaichamy Nadar Polytechnic. TN, India

Professional Vibration Analyst Category II by Vibration Institute USA

Education S.S.L.C passed in 1986 with 79% marks
School: G.S.Hindu Hr. Sec. School, Srivilliputtur, TN, India


Attended Trainings:

April 1996 30 days Training on vibration Monitoring& analysis (Level-1) at SPM Instrument Hyderabad.
Sep, 1996 5 days training conducted by Predict Technologies-USA in Hyderabad on Wear Particle Analysis (Oil Analysis).
April, 1997 5 days Training on Vibration Analysis- Level 2 conducted by SPM Instrument. AB in Hyderabad-India. .
August 1998 3 days training on Laser Alignment conducted by Fixturlaser-Sweden in Hyderabad- India.
Jan, 2000 Taken training on I Learn interactive Software (Vibration Training software)
April 1999 – Dec2003 Provided training in Vibration analysis Level 1&2 ,Shaft alignment and Oil Analysis for more than 100-process plants in India.
October 2007(15 days) Machinery Diagnostic Advanced Course in Rotterdam by GE-Bently.
July 2008 Passed Exam of Vibration Analyst Level-2 Certification
August 2008 (20days) System1 Training by GE-Bently
November 2008 (5 days) MDS Training for Recip machines.


4. Computer Skills - CV/Resume Part 4 [Mandatory]
MS office – Word, Excel, Access & PowerPoint
Familiar in making machine drawing, Trend Chart, Flow Chart and PowerPoint presentation
CMMS - Maximo & SAP
Special Skills - Installation & trouble shooting of Win98/XP
5. Other Skills - CV/Resume Part 5 [Optional]
Key Skills Erection &Commissioning of Rotating Equipment
Trouble Shooting of Rotating Equipment
Condition Monitoring of Rotating Equipment.
Presentation Skills on Vibration Analysis, Oil analysis and Shaft alignment.
Preparation of Technical Reports for Trouble Shooting.

Technical Skills
Vibration Analysis -Level 2
In-situ Dynamic Balancing (Single & Two Plane)
Shaft Alignment (Reverse dial and Rim & Face method)
Thermography
Oil Analysis (Spectrography, Ferrography and Tribology)
Motor Current Signature Analysis
Ultrasonic Techniques. (Thickness, and Leak Detection)


Management Techniques
TPM & Six Sigma

Used Instruments
Vibration
Bently Neveda System1,DM2000, ADRE (408/208) & Snapshot
DLI DCX – 4 Channel Analyser with ExpertAlert
Csi 2120 with RBMware
SKF Microlog CMVA65 with Prism4 & M/c Analyst
IRD Datapac 1500 & Enpac1200 with Emonitor
B&K Vibroport42
SPM (Shock Pulse) Leonova with Condmaster Leo
Oil Analysis
Predict DR III & FM III with Passport
CSi OilView with RBMware
Alignment
Fixturlaser Shaft 200 & PAT
Damalni D500 & BAT
Thermography
FLIR and Raytek
6. Additional Information - CV/Resume Part 6 [Optional]
Equipment Analyzed
Steam turbine (Make- GE, ABB,SIEMENS,BHEL, MITSUI, Worthington & Elliote - 6MW to 500MW,), Gas turbines (GE, Rolls Royce and Solar)3 MW – 100 MW), Diesel Generators (KIRLOSKAR- 600to 1200 KVA Air/ Gas compressors (GE Neovo Pignone, DEMAG, Dresser Rand), Reciprocating Compressors (Dresser Rand, Neovo Pignone) Positive Displacement (Lobe) Compressors (Aerzener), Centrifugal Pumps (KSB& EBARA - single and multi stage), Reciprocating pumps, Vacuum Pumps, Kilns, Crushers, Rolling Mills, Bar Mills, Rod Mills, Fans (ID and FD), Cranes, HT Motors (DC & AC), MG set in Dragline and Cranes, Gearboxes (Reduction and Step up), Cooling Tower Fans, Fin Fan Coolers, CNC Machines, Paper Machine, Agitator, Screens in Pulp Mill, Diesel Generator with Pumps, steam Turbine - Pumps, Continuous Casting Machines etc

Problems Analysed and rectified
Unbalance, shaft misalignment, Soft foot, Coupling damage, Bearing damage (Anti-Friction: raceways and rolling elements) and Journal bearings (shaft centerline, Bearing clearance & Brg. Wear), Failure of Axial Bearings in Turbine and Boiler Feed Pumps, Looseness, Resonance, Impeller (wobbling, looseness, crack and broken vanes), Pump (Cavitations, Wear ring clearance and direction of rotation, Fan Aero Dynamic Forces, Shaft (cracks, bent and broken key), Gear (teeth damage, backlash and misalignment), Seal damage, Screw wear and lobe wear in the compressor, Rotor bow and Crack in the Electrical Motor’s rotors , Over greasing in HT Motors etc..

Special Skills in Vibration Analysis

· Rotor Dynamic Analysis – Bently methodology
· Traditional Vibration analysis.
· Enveloping Analysis

FFT Spectrum analysis (Synchronized & Sub-Synchronized signals), Time Wave Form Analysis (steady and transients), Phase Analysis (Absolute and Relative phase), Bearing Condition Analysis (using Env.Acc, SPM, Spike, SEE & HFD technique), Resonance (Natural Frequency Analysis by Coast Down/UP using Bode Plot, Polar vector and Cascade diagram), Orbit Analysis and Dual Channel Transfer Function and Co-herence Analysis etc.


 

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Vibration Analyst Condition monitoring Reliability Rotating Equipment CBM Predictive Maintenance
CV/Resume ID no.: 91204

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